D1_ServiceManual_e.pdf - 第6页
4 Caution ■ General Keep the machine and its surroundi ng area safe and clean. Do not get on the machi ne top. Not to let any rats enter and stay inside of mounter or i ts surrounding area, always keep there clean, tidy …
3
Safety Guidelines
To prevent injury or machine damage in using the machine, follow the safety guidelines stated below:
Warning
■ General
Only trained personnel, who are thoroughly familiar with the machine, must use the machine and enter
work area.
To prevent electric shock, never do tasks such as moving the machine, connect the machine to other
equipment, or servicing the machine when the power is on.
To prevent electric shock and machine damage, never touch terminals of electric components when the
power is on. Electric-shock labels are affixed to the machine covers under which the live electrical parts are
placed.
To prevent electric shock, ground the machine.
Press immediately the emergency stop switch when the machine operates improperly.
To prevent electric shock, do not operate the machine by wet hands.
■ Operation
The head assembly of the machine moves at high speeds. To prevent injuries, do not enter head or hands
inside the operating machine.
To prevent electric shock and machine damage, do not operate the machine with live parts exposed.
To prevent electric shock and machine damage, do not touch parts in the control unit.
Turn off the machine, if power failure occurs, to prevent sudden restarting that may cause personal injury or
machine damage.
■ Maintenance
Turn off the main switch and circuit breaker before servicing the machine.
Even after the main switch and circuit breaker are turned off, terminals for lead-in wires are still live. Do
not touch them to prevent electric shock.
Do not touch motors and motor drivers when they are hot.
4
Caution
■ General
Keep the machine and its surrounding area safe and clean.
Do not get on the machine top.
Not to let any rats enter and stay inside of mounter or its surrounding area, always keep there clean, tidy and
locked up securely, taking care of prevention against machine damages by rats.
(Chapter 4 > Cautions about overall electrical items)
■ Operation
To prevent machine damage, before operation, make sure accessories such as syringes are set completely
and not to jump off.
To prevent machine damage, do not operate the machine with foreign obstacles such as measurement tools
left on the conveyor or the machine base.
After turning off the machine, leave the machine 15 seconds or more before turning on again. Otherwise,
motor alarm can result.
■ Safety Interlock
The front cover is equipped with the safety interlock mechanism. To safeguard the operator, this
mechanism is activated to stop the machine immediately by opening a machine cover during operation.
■ Others
We are releasing several kinds of information about our products on our Service web-site. We recommend
you to access to the web-site periodically in order to get the latest information at any time.
URL:http//service.ipulse.co.jp
* Password entry is needed to access to the Service web-site.
Contents of this manual are subject to change without prior notice.
Contents
1 Installation................................................................................................... 1-1
Installation of Machine .......................................................................................................1-2
Environmental Requirements....................................................................................1-2
Production Line ........................................................................................................1-3
Installing the Machine ..............................................................................................1-4
Pre-Process and Post-Process of Machine ..........................................................................1-7
Connecting Pre-Process and Post-Process................................................................1-7
Sequence of Receiving PC board (Standard spec.)...................................................1-8
Sequence of Sending PC board (Standard sepc.)......................................................1-9
Sequence of Receiving PC board (SMEMA Interface spec.) .................................1-10
Sequence of Sending PC board (SMEMA Interface spec.) ....................................1-11
2 Periodical Checks.......................................................................................2-1
Daily Checks.......................................................................................................................2-2
Visual Check.............................................................................................................2-2
Manual Check ...........................................................................................................2-3
Monthly Check....................................................................................................................2-4
3 Mechanical Section ....................................................................................3-1
Head ....................................................................................................................................3-2
Nozzle .................................................................................................................................3-3
Lubrication..........................................................................................................................3-7
Lubrication Points.....................................................................................................3-7
Specified Lubricants ...............................................................................................3-13
4 Electrical Section........................................................................................4-1
Floppy Disk and Disk Drive ...............................................................................................4-2
Handling Floppy Disk...............................................................................................4-2
Cleaning of Disk Drive.............................................................................................4-3
Control Board .....................................................................................................................4-4
Handling Control Board............................................................................................4-4
Adjustment of Board Detection Sensors.............................................................................4-5
Cautions about overall electrical items ...............................................................................4-7
5 Materials ......................................................................................................5-1
Replacement Parts...............................................................................................................5-2