M6e_ServiceManual_e.pdf - 第7页
Contents 1 Installa tion ................................................................................................... 1-1 Installation of Machine ...................................................................…
4
Caution
■ General
Keep the machine and its surrounding area safe and clean.
Do not get on the feeder bank or machine top.
Not to let any rats enter and stay inside of mounter or its surrounding area, always keep there clean, tidy and
locked up securely, taking care of prevention against machine damages by rats.
(Chapter 4 > Cautions about overall electrical items)
■ Operation
To prevent machine damage, before operation, make sure accessories such as parts feeders are set
completely and not to jump off.
To prevent machine damage, do not operate the mounter with foreign obstacles such as measurement tools
left on the conveyor or feeder bank.
After turning off the mounter, leave the machine 15 seconds or more before turning on again. Otherwise,
motor alarm can result.
■ Safety Interlock
The machine covers (front/rear) and the optional CE safety guard feature safety interlock mechanism. To
safeguard the operator, this mechanism is activated to stop the machine immediately by opening a machine
cover or entering hand or part of the body inside the CE safety guard during operation.
Contents
1 Installation................................................................................................... 1-1
Installation of Machine .......................................................................................................1-2
Environmental Requirements....................................................................................1-2
How to Hoist the Machine ........................................................................................1-3
Production Line ........................................................................................................1-5
Installing the Machine ..............................................................................................1-6
Supplementary Explanation for Installation ...........................................................1-10
Removal of Rust Inhibiting Grease.........................................................................1-12
Connecting Loader with Machine.....................................................................................1-14
Pre-Process and Post-Process of Machine ........................................................................1-15
Connecting Pre-Process and Post-Process..............................................................1-15
Sequence of Receiving PC board (Standard spec.).................................................1-16
Sequence of Sending PC board (Standard sepc.)....................................................1-17
Sequence of Receiving PC board (SMEMA Interface spec.) .................................1-18
Sequence of Sending PC board (SMEMA Interface spec.) ....................................1-19
2 Periodical Checks.......................................................................................2-1
Daily Checks.......................................................................................................................2-2
Visual Check.............................................................................................................2-2
Manual Check ...........................................................................................................2-4
Monthly Check....................................................................................................................2-5
3 Mechanical Section ....................................................................................3-1
Head Manifold Section .......................................................................................................3-2
Head Manifold Section .......................................................................................................3-3
Inspection for Head/Nozzle Clogging and Solenoid Valve Breakdown.............................3-4
Nozzle .................................................................................................................................3-6
Nozzle Recognition Stickers.............................................................................................3-15
Labeling a Nozzle ID Sticker to a Nozzle ..............................................................3-15
Cleaning Nozzle Recognition Stickers ...................................................................3-16
Flange Seal........................................................................................................................3-17
Camera ..............................................................................................................................3-18
Mirror and lens of camera.......................................................................................3-18
Cleaning of Scan Camera........................................................................................3-18
Cleaning of Fixed camera .......................................................................................3-19
Cleaning of Teach Camera......................................................................................3-20
Cleaning of Lens Filter ...........................................................................................3-20
Lubrication........................................................................................................................3-21
Lubrication Points...................................................................................................3-21
Specified Lubricants ...............................................................................................3-31
4 Electrical Section........................................................................................ 4-1
Control Board .....................................................................................................................4-2
Handling Control Board............................................................................................4-2
Floppy Disk and Disk Drive (Option) ................................................................................4-3
Handling Floppy Disk...............................................................................................4-3
Cleaning of Disk Drive.............................................................................................4-4
Electrodes on Feeder / Feeder Bank ...................................................................................4-5
Adjustment of Board Detection Sensors.............................................................................4-6
Cautions about overall electrical items ...............................................................................4-8
5 Materials ......................................................................................................5-1
Standard Accessories ..........................................................................................................5-2
Replacement Parts...............................................................................................................5-4