A10011-ASM-T45-EN-Spec-E_DMS.pdf - 第35页

35 SIPLACE Software Suite General SIPLACE provides compre- hensive solution s based on modular software to ols for SMT machines, lines and production manageme nt: the SIPLACE software suite . Product definiti on, optimi-…

01005 Placement

In its standard version, the E

by SIPLACE is designed for

placement of 01005 compo-

nents (0.4 mm x 0.2 mm).

The SIPLACE component

library already contains the

contours and dimensions of

01005 components. Spe-

cially developed component

nozzles of type 1005 are also

available for the E by

SIPLACE. These are

adjusted to the shape and

size of the 01005 compo-

nents and have - as with all

other SIPLACE nozzles - a

highly wear-proof ceramic tip

and flexible nozzle seat. This

guarantees maximum preci-

sion and process reliability.

Optimized pickup is guaran-

teed by the ideal feeding

conditions in the SIPLACE

SmartFeeder E module. The

smaller the elements to be

picked up, the more accurate

the pickup needs to be.

Pickup is performed contact-

free to compensate minor

inaccuracies e.g. from com-

ponent or pocket tolerances

and to prevent mechanical

damage to the components.

The design of the SIPLACE

SmartFeeder E modules

takes this problem into

account: new motors and the

reduced use of fine mechan-

ics help. Small components

can be placed without perfor-

mance loss with minimum

pitch and irrespective of the

larger components which are

next to the 01005 compo-

nent. This equates to true

01005 capability. As a rule

with 01005 placement, a

finely tuned overall process

is the basic requirement if

you want to achieve excel-

lent results.

For high volume production

It's recommended that CP14

be use for 01005 placement.

The CP14 head is immediate

ready for 01005 placement.

For CP12 head

An additional option - 01005

package CP12 E (sales num-

ber: 288605), needs to be

purchase. This option

includes nozzles and three

low force sleeves needed for

01005 placement by CP12

head.

The following table shows typical values for 01005 placement,

which can be achieved with a E by SIPLACE, provided the rel-

evant underlying conditions are fulfilled:

Machine type

E by SIPLACE

Placement head SIPLACE CP14 with

component camera type 23 GigE

Feeder module type SIPLACE SmartFeeder 8 mm E

SIPLACE SmartFeeder 2x8 mm E

Pickup rate ≥ 99,97%

Dpm rate ≤ 5

Pad width ≥ 200 µm

Pitch ≥ 100 µm

Components (L x W x H) 400 µm x 200 µm x 200 µm (±20 µm)

Number of pixels for a

01005 component

275

Solder paste type 5

Template thickness 60 µm

SIPLACE Software Suite

General

SIPLACE provides compre-

hensive solutions based on

modular software tools for

SMT machines, lines and

production management: the

SIPLACE software suite.

Product definition, optimi-

zation and line control

Fast, fault-free introduction

of products and optimum uti-

lization of production lines

are essential to maximize

production output. The pro-

grams from the SIPLACE

software suite allow you to

easily program products,

fine-tune the programs you

have created and then find

the balance for them within

your SMT production lines.

Production monitoring &

process control

To achieve the production

targets that are set, it is

important to constantly moni-

tor and check the production

facilities. The SIPLACE soft-

ware suite contains monitor-

ing products tailored to suit

the user group. These signal

immediately if limits are

exceeded on the machine or

the production line.

Setup verification &

traceability

Setup errors lead to series

errors. The user-friendly

SIPLACE software programs

help you to avoid such

errors, and thus ensure high

quality in your electronics

production.

The benefits of the

SIPLACE software suite at

a glance:

• User-friendly

• Simple operation

• Fast programming and

error detection

• Reduces changeover

times and stoppages

• Ensures optimum utiliza-

tion of your production

line's productivity

• Real-time information

from the production area

• Incredibly fast distribution

of information

• Optimum use of resources

• Timely notification when

production materials need

to be re-ordered

• Coordination of mainte-

nance

Note: The SIPLACE software suite tools will work with the optional SIPLACE Pro only (not with E Pro).

SIPLACE Software Suite

Customer Benefit

Floating Changeover Based

on Split Table Mode

The SIPLACE Pro setup

mode "Split Table" enables

you to keep certain locations

on the tables free at the

setup optimization stage.

Already kitted feeders for the

next setup can then be con-

figured on these free loca-

tions during the production

process.

Benefit:

• Random configuration of

components for next setup

when the machine is run-

ning.

• The downtime for change-

over is reduced to normal

recipe change time.

Alternative Components

An alternative component

can completely replace

another component. An alter-

native component offers the

same functional features as

the standard component. By

defining alternative compo-

nents you can replace the

components for the relevant

placement positions when

the production is in progress

without performing a new

download afterwards.

Alternative components are

defined per placement posi-

tion. Functions in the

SIPLACE Pro PCB editor

support the user to apply

these alternatives to other

placement positions.

General Requirements:

• Alternative components

have to be set up on the

same head type.

• Alternative components

require the same nozzle

type.

• Alternative components

require feeders of the

same feeder type, such as

tape feeder, tray feeders

or stick feeders (e.g.

switching from 16mmE

tape feeder to a 24mmE

tape feeder is supported;

switching from a tape

feeder to a stick feeder is

not supported).

• Components must have

their own part number to

be able to treat alternative

and standard compo-

nents.

The tables in the current setup are divided into the areas I and II. This

setup has been optimized so that only table area I is used. When product

A is produced, Random Setup allows the next setup B to be configured

in table area II during the production process. The setup in area A or B

can also be a family setup, meaning that it contains the components

needed for various products