A10011-ASM-T45-EN-Spec-E_DMS.pdf - 第38页

38 SIPLACE Software Suite Customer Benefit SIPLACE Traceability The SIPLACE Component Verification System prevents machine operators fr om refilling wrong components during production. Together with a PCB Bar - code Scan…

SIPLACE Software Suite

Customer Benefit

SiCluster Professional

SiCluster Professional allows

you to create a cluster job,

instead of a normal job. The

boards are distributed across

multiple setups (as few as

possible), taking into account

all auxiliary conditions.

SiCluster Professional also

provides the option to calcu-

late constant tables when

planning your setups.

SiCluster Professional calcu-

lates several family setups

for a quantity of boards or

recipes and a line. These

family setups use the same

table configurations i.e. con-

stant tables. One or more

tables can be used

unchanged in all setups and

at the same location. You

can choose at which loca-

tions in the line constant

tables should be used.

Random Setup

1. Configuring spare tracks

while machine is running

You can avoid the need to

splice refill reels if you config-

ure spare tracks. This makes

the refilling of components

more flexible and leads to

fewer malfunctions.

2. Reduced component

sorting time in the pre-

setup area:

• No need to sort by location

or track for the whole line.

• Faster and more flexible

setup of prepared feeders

• Random setup is faster

than configuration of only

one certain track.

• Additional configuration of

spare tracks without

changing the setup in

SIPLACE Pro.

3. The next setup can be

prepared during ongoing

production

The user interface for the

function Next Setup provides

support functions to feeder

changeover (e.g. LED con-

trols, user interface display

showing which components

have already been config-

ured for the next setup and

which are still missing). The

next setup can be conve-

niently configured using the

"Next Setup" function in

Setup Center.

This function shows the fol-

lowing:

• Status display for the next

setup (based on the actual

setup in the line).

• Which components have

been set up or are still

missing from the next set-

up?

• Which components are

configured on the wrong

location? (for Random

Setup within a table)

• Which spare tracks and

multiple setup compo-

nents are in the line?

• Which components will

not be used in the next

setup?

TIP: This function allows you

also to print a delta-list of

materials; basically compar-

ing both setups.

Spare Tracks

Random Setup gives opera-

tors greater configuration

flexibility, allowing compo-

nents to be set up on any

track of the same table or on

another table in the line. If

SIPLACE Setup Center is

working in Random Setup

mode, feeders can be set up

during ongoing operations,

without the need to down-

load the setup again. For

example, spare tracks can be

configured during ongoing

production. These spare

tracks could be either addi-

tional components of the

same type of alternative

components.

SIPLACE Software Suite

Customer Benefit

SIPLACE Traceability

The SIPLACE Component

Verification System prevents

machine operators from

refilling wrong components

during production.

Together with a PCB Bar-

code Scanner the SIPLACE

Component Verification Sys-

tem allows the registration of

all incoming material during

the placement process. If

some of the placed compo-

nents subsequently turn out

to have faults, it can be

ascertained which other

PCBs are also fitted with

these faulty components,

while taking into account the

area of uncertainty around a

new reel.

As a result, it is possible to

recall only those boards that

really have faults. In addition,

the scope for providing evi-

dence to be used in liability

claims against component

suppliers is of benefit to the

customer.

Range of Functions :

• The end-user can specify

which data has to be regis-

tered for Traceability e.g.

Lot ID, Vendor ID, Date

Code etc. This information

can be encoded on a sin-

gle barcode or on multiple

barcodes onto the compo-

nent reel. Component

information can also be

verified after a single scan

of a "unique reel ID" which

links to the reels data set

in a database.

• The Component Level

Indicator counts the com-

ponent usage per track

during the placement pro-

cess. If a limit value is

exceeded, the operator is

forced to refill this track

and to register all relevant

data for Traceability.

• During production, the

traceability data can be

combined with the manu-

facturing order (Job ID)

and the product name, as

well as the time frame

during which the corre-

sponding manufacturing

order (Job ID) has been

produced.

Traceability Levels

Traceability data contain

information about the

batches/packaging units

used for placing components

on a board. There are vari-

ous ways of recording trace-

ability data.

• Level 1: Location/date-

related data entry

• Level 2: Production job/

recipe-related data entry

• Level 3: Board-related

data entry

• Level 4: Placement posi-

tion-related data entry

Line Monitor

SIPLACE Line Monitor pro-

vides an additional applica-

tion for the SIPLACE Setup

Center that displays the cur-

rent component levels for an

SIPLACE line.

The software offers guidance

to the line operator to:

• Ensure that materials are

provided from stock in

good time.

• Refill the material on the

line at the best possible

time.

SIPLACE Line Monitor thus

provides support for strate-

gies in which material is

drawn down from stock at the

production line as required

(deferred withdrawal of

materials).

Additionally, the software

provides an ergonomic pre-

sentation due to:

• Fully automated operation

(no intervention required

from the line operator)

• The largest possible rep-

resentation of information

and alarm states

• The display of information

directly on the line, namely

at the station computers

SIPLACE Software Suite

SIPLACE Station Software

The diversity of functions and

applications in the station

software version 709.1 illus-

trates the extreme flexibility

of the E by SIPLACE.

This software supports oper-

ators in their daily work, help-

ing them to simplify

processes on the machine

and to increase productivity

along the line. Four different

user levels ensure that each

operator has access to the

information and options

required to perform his spe-

cific work on the machine.

The benefits of the station

software 709.1 at a glance:

• Simple and innovative

user guidance, ideal for

both inexperienced users

(-> Smart GUI) and

experts

• Fast, direct access to all

machine functions and

systems, as required.

• "Best in Class" NPI fea-

tures

• Very user-friendly

• Highly robust in the place-

ment process

User-friendly "new product

introduction" process

The enhanced options for

new product introduction

(NPI) on the line is one of the

key features in the SIPLACE

station software 709.1.

New products need to be

produced error-free right

from the very first board. The

SIPLACE station software

satisfies this requirement by

supporting users during

product introduction with a

range of functions, including

the following.

Placement list at the station

The station always shows

the placement list for the

board currently being pro-

cessed. This placement list

includes the following infor-

mation:

• The placements in the

selected placement area

• The order in which the

components are placed

• The placement head

which places the compo-

nents

• The feeder module from

which the components are

picked up

• The status of the place-

ment position.

The status of the placement

positions can be changed

online at the station. If certain

components on the line are

to be omitted, the user can

delay placement of these

and perform it at a later time.

The status of the placement

position is divided into the

following categories (position

options):

•Place

• Skip (The placement posi-

tion will not be placed.

This status can either be

selected for the current

board or for the complete

job. This component will

then be ignored on the fol-

lowing boards until a new

job is sent to the line.)

• Postpone. (The compo-

nent will be placed at the

end of the placement

cycle.)