Vakuumtooling an HS60.pdf - 第39页

Special design 2 Assembly in structions Special design Vacuum tooling SIPLACE HS-60 10/2006 Edition 39 2.8.1.3 Programming of the sensor 2 Vakuum switch x Pressure switch VS-D Series BA 30.10.06.00010_E Status 12.2005 / …

2 Assembly instructions Special design Vacuum tooling SIPLACE HS-60 Special design

10/2006 Edition

The switch for activating and deactivating of the option has to be mounted on the top of the cover

plate of the conversion board. 2

2.8.1.2 Working principle of the vacuum sensor

If the set vacuum level is not reached, the placement process cannot be started. 2

After finishing the placement process the vacuum has to relieve until the set level is reached, be-

fore the lifting table can drive down. 2

The thresholds are only checked directly after the lifting table drove up or drove down. 2

A drop in the vacuum pressure during the placement process will not be detected. 2

The set vacuum levels can vary depending on the size and layout of the PCB. 2

Special design 2 Assembly instructions Special design Vacuum tooling SIPLACE HS-60

10/2006 Edition

2.8.1.3 Programming of the sensor

Vakuum switch

Pressure switch

VS-D

Series

BA 30.10.06.00010_E

Status 12.2005 / Index 01

J. Schmalz GmbH, Aacher Straße 29, D-72293 Glatten

Tel 07443/2403-0, Fax -259

1. Front panel

LED Output 1

LED Output 2 Up

Mode Display Down

Display:

Preset values in setting mode.

Vacuum level in measurement

mode.

The minus sign is not

displayed when pressure

unit bar, inHg or mmHg is

selected (VS-V-D).

Mode

Button to select the different modes.

Up & Down Buttons to change settings.

LED Output 1

and Output 2

Switching indicator,

Output 1 = red, Output 2 = green.

2. Connecting power supply in normal operation

After connecting the power supply, in the display panel you can

see the presetted values.

When connecting the power supply do not push any key.

Type Selected

pressure unit

Display

Measured

pressure

3. Zero-point adjustment

Adjust the zero-point only when the vacuum/pressure line is not

connected. To adjust the zero-point, push the ”Mode“-key at

least 3 seconds.

Display Measured

atm

Hold for

min. 3 sec

Zero-point

adjusted

4. Clear All

If the switch was wrongly programmed, it can be set back in

to the factory settings.

All stored values are cleared. To accomplish this function,

disconnect the switch from the power supply. Whilst pushing the

”Mode“-key” and the ”Up“-key, connect the power supply again.

Push and hold both keys simultaneous

After connecting the power supply, the display shows “CLA“.

When you release the buttons, the presetted pressure unit is

displayed by “ -bA” resp. ”bA”.

When pushing the ”Mode“-key one time, the selected pressure

unit is confirmed and stored.

To adjust an other pressure unit see paragraph 6.3

5. Factory settings

The switch is delivered with following factory settings

Unit Output 1 Output 2

bar HYS, N.O. HYS, N.O.

This setting can be changed (programmed).

The programming is described in the following paragraph.

A built-in EEPROM retains data for a period of min. 10 years.

The data are min. 10.000 times rewritable.

N.O = normally open, N.C. = normal closed,

HYS = operating mode „Hysteresis mode“

The initial settings of the operating mode is shown

in the table in paragraph 8.

6. Setting of output configuration (N.O. or N.C.) and

pressure unit (e.g. bar).

To adjust the output configuration and the pressure unit, push

and hold the ”Mode”-key, the push the “Up“-key.

hold

The display is alternating between “ou I“ and ”n.o.”

6.1 Selection N.O. or N.C. of output 1

To change the setting, push ”Up”- or “Down”-key.

Store the settings with the “Mode”-key

Now the display switches to the selection of output 2,

the display changes from ”ou 2” to ”n.o.”

6.2 Selection N.O. or N.C. of output 2

To change the setting, push ”Up”- or “Down”-key.

Store the settings with the “Mode”-key.

bar

Now the display switches to the selection of the pressure unit.

6.3 Adjust the pressure unit

To change the setting, push ”Up”- or “Down”-key.

mmHg

kPa inHg

Store the settings with the “Mode”-key.

Possible pressure units for VS-V-D

Unit bar mmHg inHg kPa

Symbol

Possible pressure units for VS-P10-D

Unit psi kgf/cm² MPa bar

Symbol

7. Adjusting the operating mode

7.1 Adjusting output 1

Example: Switch VS-V-D, output 1 has the operating mode

“Hysteresis-mode“.

switching point: -0,6 bar

hysteresis: 0,15 bar

Further information to the modes see paragraph 8.

Adjusting the operating mode

To select output 1, push ”Mode”-key 2x.

wait 2 sec

After 2 seconds, the display is alternating between “ou I“

and the preadjusted operating mode.

Push the ”Up”- or “Down”-key until “HYS“ for the desired

switching mode „Hysteresis-mode“ is displayed.

Store the settings with the “Mode”-key.

Setting switching point and hysteresis

To select the switching point of output 1 push ”Mode”-key 1x.

wait 2 sec

After 2 seconds, the display is alternating between “H-1“

and the preadjusted value.

To adjust the switching point, push the ”Up”- or “Down”-key

until the desired value is displayed.

Store the settings with the “Mode”-key.

Now the display switches to the selection of the hysteresis.

The display is alternating between “h-1“ and the preadjusted

value.

To adjust the hysteresis, push the ”Up”- or “Down”-key until

the desired value is displayed.

Store the settings with the “Mode”-key

7.2 Adjusting output 2

Example: Switch VS-V-D, output 2 has the operating mode

“Window comparator mode“

Switching points are between -0,57 bar and -0,83 bar

(lower margin A=-0,57, upper margin b = -0,83)

Further information to the modes see paragraph 8.

Adjusting the operating mode

To select output 2, push ”Mode”-key 4x

wait 2 sec

After 2 seconds, the display is alternating between

“ou 2“ and “HYS“.

Push the ”Up”- or “Down”-key until “CnP“ for the desired

switching mode “Window Comparator Mode“ is

displayed.

Store the settings with the “Mode”-key.

Adjusting the lower and the upper margin

To select the lower margin of output 2, push ”Mode”-key 3x

wait 2 sec

After 2 seconds, The display is alternating between “A-2“

and the preadjusted value.

Push the ”Up”- or “Down”-key until the desired value is

displayed.

Store the settings with the “Mode”-key.

Now the display switches to the adjustment of the upper

margin. The display is alternating between “b-2“ and the

preadjusted value.

To adjust the upper margin, push ”Up”- or “Down”-key.

Store the settings with the “Mode”-key.

2 Assembly instructions Special design Vacuum tooling SIPLACE HS-60 Special design

10/2006 Edition

Vakuum switch

Pressure switch

VS-D

Series

BA 30.10.06.00010_E

Status 12.2005 / Index 01

J. Schmalz GmbH, Aacher Straße 29, D-72293 Glatten

Tel 07443/2403-0, Fax -259

8. Operating modes of the outputs

The outputs can be operated in two different modes.

Each output can be adjusted independent of the other.

The modes are described in the following.

8.1 Hysteresis mode

Settings are switching point

H and hysteresis h.

Example: VS-V-D

H = -0.60 bar

h = 0.15 bar

N.O. (Normally Open)

0 bar

off on off

-1 bar

At 0 bar, the digital output is off.

When the vacuum level increases up to the switching point H,

the digital output switches on. As long as the vacuum is higher

than -0.45 bar ( = 0.6 bar - 0.15 bar), the digital output stays on.

When the vacuum decreases and passes -0.45 bar, the digital

output switches off.

For the configuration of N.C. (Normally Closed), the output

switches reverse ( off > H, on < H-h).

Factory setting: Output 1 & 2 in Hysteresis mode

VS-V-D mmHg inHg kPa bar

H - 1 345 13.6 -46 0.46

h - 1 50 2.0 -7 0.07

H - 2 595 23.4 -79 0.79

h - 2 50 2.0 -7 0.07

VS-P10-D psi kgf/cm² MPa bar

H – 1 67 4.75 0.46 4.6

h - 1 10 0,70 0.07 0.7

H - 2 115 8.2 0.79 7.9

h - 2 10 0.7 0.07 0.7

8.2 Window Comparator mode

Settings are lower margin A

and upper margin b.

Example: VS-V-D

A = -0.45 bar

b = -0.60 bar

N.O. (Normally Open)

0 bar

off

on on on

-1 bar off off

At 0 bar, the digital output is off.

When the vacuum level increases up to the lower margin A,

the digital output switches on. As long as the vacuum level is in

the ”window” between the lower margin A and the upper

margin b, the digital output stays on.

When the vacuum level becomes higher than the

upper margin b, the digital output switches off.

For the configuration of N.C. (Normally Closed), the output

switches reverse (A < off < b, A < on > b).

Factory setting: Output 1 & 2 in Window Comparator mode

VS-V-D mmHg inHg kPa bar

A - 1 195 7.6 -26 0.26

b- 1 400 15.6 -53 0.53

A - 2 495 19.4 -66 0.66

b - 2 645 25.4 -86 0.86

VS-P10-D psi kgf/cm² MPa bar

A - 1 38 2.7 0.26 2.6

b- 1 77 5.5 0.53 5.3

A - 2 96 6.85 0.66 6.6

b - 2 125 8.90 0.86 8.6

9. Display of Peak and Bottom values

The built-in memory stores in normal operation the peak value

and bottom value since the switch was connected to the power

supply.

These will be displayed as follow:

To display the peak valve, push the ”Up”-key

Peak value

To display the bottom valve, push the ”Down”-key

bottom value

10. Rotate display

If the mounting position is twisted (rotated on head), the display

can be rotated . When connecting the power supply, push and

hold the buttons “Up” and “Down”.

Note that the decimal point lights up now at the upper

margin of the display. The functions keys retain their

function , that means that the “Up“-key shows downwards

in twisted mounting position !

11. Locking the set values

11.1 Standard versions

Whilst pushing the ”Mode“-key, push the ”Down“-key. The

switch is locked, which means that the set values can’t be

changed. On the display appears ”LoC”, the switch is locked.

hold

When doing this once more, the switch gets unlocked and the

settings can be changed again.

On the display appears ”UnC”, the switch is unlocked.

hold

11.2 Version with PIN code (VS-...-C)

The lock prevents unauthorised persons changing the settings.

A 3-digit number combination (PIN code) guarantees that only

people who know the PIN code (set by the operator) can

change the settings.

Activating the lock:

To activate the lock, press and hold the “Mode” button, then

press the “Down” button.

hold

Press the “Up” or “Down” button to change the right digit.

The value for the right digit is saved when you press the “Mode”

button. The centre digit flashes.

The centre digit can now be changed. Press the “Mode” button

again to change the left digit.

When the “Mode” button is pressed again, the PIN code entered

is saved. “LoC” appears on the display and the lock is activated.

Deactivating the lock:

To deactivate the lock, press and hold the “Mode” button, then

press the “Down” button.

“000” appears on the display and the right digit flashes.

hold

The saved PIN code must be entered as described above for

locking. If the PIN code is correct, “UnC” is displayed and the

switch is unlocked.

If the PIN code is incorrect, “LoC” is displayed and the switch

remains locked.

If you forget the PIN code saved, the switch can be

unlocked in the SCHMALZ factory.

12. Error messages

Error Message Solution

Pressure during Zero-

point adjustment was

higher than ±3% F.S.

Make Zero-point

adjustment again at

environment pressure.

Overcurrent at

Output 1

Loaded current

exceeds rated power

Overcurrent at

Output 2

of 180mA max.

Check output.

Applied pressure

exceeds measuring

range.

Apply pressure within

the measuring range.

EEPROM defective,

calibration storage

could not be read

anymore

Switch defective,

replace it

* A display change from 0.00 to –FF or e.g. 0.01 at a

tmospheric pressure is not an error, but caused by

fluctuations in the air pressure.

This can be rectified by setting the zero point.

The zero point must also be set after performing a “Clear

all” (CLA).