Vakuumtooling an HS60.pdf - 第41页

Special design 2 Assembly in structions Special design Vacuum tooling SIPLACE HS-60 10/2006 Edition 41 Recommended settin gs: 2 2.8.1.4 Wiring 2 OUT1 2 OUT2 2 HYS, N.O. 2 HYS, N.C. 2 H-1= 0,45bar 2 H-2=0,15bar 2 h-1=0,05…

2 Assembly instructions Special design Vacuum tooling SIPLACE HS-60 Special design

10/2006 Edition

Vakuum switch

Pressure switch

VS-D

Series

BA 30.10.06.00010_E

Status 12.2005 / Index 01

J. Schmalz GmbH, Aacher Straße 29, D-72293 Glatten

Tel 07443/2403-0, Fax -259

8. Operating modes of the outputs

The outputs can be operated in two different modes.

Each output can be adjusted independent of the other.

The modes are described in the following.

8.1 Hysteresis mode

Settings are switching point

H and hysteresis h.

Example: VS-V-D

H = -0.60 bar

h = 0.15 bar

N.O. (Normally Open)

0 bar

off on off

-1 bar

At 0 bar, the digital output is off.

When the vacuum level increases up to the switching point H,

the digital output switches on. As long as the vacuum is higher

than -0.45 bar ( = 0.6 bar - 0.15 bar), the digital output stays on.

When the vacuum decreases and passes -0.45 bar, the digital

output switches off.

For the configuration of N.C. (Normally Closed), the output

switches reverse ( off > H, on < H-h).

Factory setting: Output 1 & 2 in Hysteresis mode

VS-V-D mmHg inHg kPa bar

H - 1 345 13.6 -46 0.46

h - 1 50 2.0 -7 0.07

H - 2 595 23.4 -79 0.79

h - 2 50 2.0 -7 0.07

VS-P10-D psi kgf/cm² MPa bar

H – 1 67 4.75 0.46 4.6

h - 1 10 0,70 0.07 0.7

H - 2 115 8.2 0.79 7.9

h - 2 10 0.7 0.07 0.7

8.2 Window Comparator mode

Settings are lower margin A

and upper margin b.

Example: VS-V-D

A = -0.45 bar

b = -0.60 bar

N.O. (Normally Open)

0 bar

off

on on on

-1 bar off off

At 0 bar, the digital output is off.

When the vacuum level increases up to the lower margin A,

the digital output switches on. As long as the vacuum level is in

the ”window” between the lower margin A and the upper

margin b, the digital output stays on.

When the vacuum level becomes higher than the

upper margin b, the digital output switches off.

For the configuration of N.C. (Normally Closed), the output

switches reverse (A < off < b, A < on > b).

Factory setting: Output 1 & 2 in Window Comparator mode

VS-V-D mmHg inHg kPa bar

A - 1 195 7.6 -26 0.26

b- 1 400 15.6 -53 0.53

A - 2 495 19.4 -66 0.66

b - 2 645 25.4 -86 0.86

VS-P10-D psi kgf/cm² MPa bar

A - 1 38 2.7 0.26 2.6

b- 1 77 5.5 0.53 5.3

A - 2 96 6.85 0.66 6.6

b - 2 125 8.90 0.86 8.6

9. Display of Peak and Bottom values

The built-in memory stores in normal operation the peak value

and bottom value since the switch was connected to the power

supply.

These will be displayed as follow:

To display the peak valve, push the ”Up”-key

Peak value

To display the bottom valve, push the ”Down”-key

bottom value

10. Rotate display

If the mounting position is twisted (rotated on head), the display

can be rotated . When connecting the power supply, push and

hold the buttons “Up” and “Down”.

Note that the decimal point lights up now at the upper

margin of the display. The functions keys retain their

function , that means that the “Up“-key shows downwards

in twisted mounting position !

11. Locking the set values

11.1 Standard versions

Whilst pushing the ”Mode“-key, push the ”Down“-key. The

switch is locked, which means that the set values can’t be

changed. On the display appears ”LoC”, the switch is locked.

hold

When doing this once more, the switch gets unlocked and the

settings can be changed again.

On the display appears ”UnC”, the switch is unlocked.

hold

11.2 Version with PIN code (VS-...-C)

The lock prevents unauthorised persons changing the settings.

A 3-digit number combination (PIN code) guarantees that only

people who know the PIN code (set by the operator) can

change the settings.

Activating the lock:

To activate the lock, press and hold the “Mode” button, then

press the “Down” button.

hold

Press the “Up” or “Down” button to change the right digit.

The value for the right digit is saved when you press the “Mode”

button. The centre digit flashes.

The centre digit can now be changed. Press the “Mode” button

again to change the left digit.

When the “Mode” button is pressed again, the PIN code entered

is saved. “LoC” appears on the display and the lock is activated.

Deactivating the lock:

To deactivate the lock, press and hold the “Mode” button, then

press the “Down” button.

“000” appears on the display and the right digit flashes.

hold

The saved PIN code must be entered as described above for

locking. If the PIN code is correct, “UnC” is displayed and the

switch is unlocked.

If the PIN code is incorrect, “LoC” is displayed and the switch

remains locked.

If you forget the PIN code saved, the switch can be

unlocked in the SCHMALZ factory.

12. Error messages

Error Message Solution

Pressure during Zero-

point adjustment was

higher than ±3% F.S.

Make Zero-point

adjustment again at

environment pressure.

Overcurrent at

Output 1

Loaded current

exceeds rated power

Overcurrent at

Output 2

of 180mA max.

Check output.

Applied pressure

exceeds measuring

range.

Apply pressure within

the measuring range.

EEPROM defective,

calibration storage

could not be read

anymore

Switch defective,

replace it

* A display change from 0.00 to –FF or e.g. 0.01 at a

tmospheric pressure is not an error, but caused by

fluctuations in the air pressure.

This can be rectified by setting the zero point.

The zero point must also be set after performing a “Clear

all” (CLA).

Special design 2 Assembly instructions Special design Vacuum tooling SIPLACE HS-60

10/2006 Edition

Recommended settings: 2

2.8.1.4 Wiring

OUT1 2 OUT2 2

HYS, N.O. 2 HYS, N.C. 2

H-1= 0,45bar 2 H-2=0,15bar 2

h-1=0,05bar 2 h-2=0,05bar 2

2 Assembly instructions Special design Vacuum tooling SIPLACE HS-60 Special design

10/2006 Edition

2.8.1.5 Circuit diagram

S t r o m l a u f

V a k u u m t o o l i n g

B E R U

( H S 5 0 M a s c h i n e 2 )

s w

w s

S 1 / S 2

V S - V - D - P N P

S 2

S 1

b n

b l

V -V +

s w

w s

b n

b l

b n

b l

b n

V 1 1 N 4 0 0 7

Y 1

M a g n e t s p u l e

M S F G - 2 4

0 0 3 3 2 8 1 6 - 0 1

V a k u u m a u f g e b a u t

V e n t i l V a k u u m

G N D

V a k u u m a b g e b a u t

+ 2 4 V

G N D

1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 8

1 7

X 3 4

9 

K e y

D e r S t e c k e r l i e g t

d e r M a g n e t s p u l e b e i .

D i e S c h u t z d i o d e i s t

u n t e r d e r S t e c k e r k a p p e

e i n z u b a u e n .

K o d i e r u n g f ü

r S o f t w a r e s o n d e r f u n k t i o n

K o d i e r u n g f ü r S o f t w a r e s o n d e r f u n k t i o n

A b m a n t e l l ä n g e w 1 , w 2 b e i X 3 4 / 3 5

f ü r b e i d e K a b e l j e 5 0 m m .

D i e K a b e l s i n d

i m B e r e i c h d e s M a n t e l e n d e s

m i t

S c h r u m p f s c h l a u c h

z u s a m m e n z u f a s s e n .

w s

b n

g ng e

C o d i e r s c h a l t e r

R o h m a t e r i a l : 0 0 3 7 0 7 6 2 - 0 1 ( C o d i e r s c h a l t e r L P - A u s r i c h t u n g )

C r i m p k o n t a k t e a u s S t e c k e r 1 " X 3

6 " u n d 2 " X 3 7 " e n t f e r n e n ,

A d e r n w s / b n w e r d e n a n X 3 4 d e r S O K O a n g e s c h l o s s e n ,

A d e r n g e / g n w e r d e n a n X 3 5 d

e r S O K O a n g e s c h l o s s e n .

Z u b e a c h t e n i s t d a ß . . . .

d i e Z ä h l f o l g e e i n e s L o c k i n g - C l i p S t e c k e r s v o n

d e r R ü c k s e i t e d e s G e h ä u s e s b e t r a c

h t e t w e r d e n m u ß

S t e c k e r X 3 4 / 3 5

A M P M O D U L o c k i n g C l i p

1 8 p o l .



 &

 %

s w

w s

S 1 / S 2

V S - V - D - P N P

S 2

S 1

b n

b l

V -V +

s w

w s

b n

b l

b n

b l

b n

V 1 1 N 4 0 0 7

Y 1

M a g n e t s p u l e

M S F G - 2 4

0 0 3 3 2 8 1 6 - 0 1

V a k u u m a u f g e b a u t

V e n t i l V a k u u m

G N D

V a k u u m a b g e b a u t

+ 2 4 V

G N D

1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 8

1 7

X 3 5

9 

K e y

D e r S t e c k e r l i e g t

d e r M a g n e t s p u l e b e i .

D i e S c h u t z d i o d e i s t

u n t e r d e r S t e c k e r k a p p e

e i n z u b a u e n .

K o d i e r u n g f ü

r S o f t w a r e s o n d e r f u n k t i o n

K o d i e r u n g f ü r S o f t w a r e s o n d e r f u n k t i o n

B e s t ü c k b e r e i c h 1

B e s t ü c k b e r e i c h 2

g n

g e

9 !

L ä n g e w 1

L ä n g e w 2

L ä n g e w 3

2 0 0 0 m m

1 8 0 0 m m

2 0 0 0 m m

1 1 5 0 m m

9 5 0 m m

1 1 5 0 m m

B B 1 B B 2

K a b e l l ä n g e n ( M a s c h i n e 2 )

500mm

S t r o m l a u f V a k u u m t o o l i n g B E R U

( H S 5 0 M a s c h i n e 2 )

s w

w s

S 1 / S 2

V S - V - D - P N P

S 2

S 1

b n

b l

V -V +

s w

w s

b n

b l

b n

b l

b n

V 1 1 N 4 0 0 7

Y 1

M a g n e t s p u l e

M S F G - 2 4

0 0 3 3 2 8 1 6 - 0 1

V a k u u m a u f g e b a u t

V e n t i l V a k u u m

G N D

V a k u u m a b g e b a u t

+ 2 4 V

G N D

1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 8

1 7

X 3 4

9 

K e y

D e r S t e c k e r l i e g t

d e r M a g n e t s p u l e b e i .

D i e S c h u t z d i o d e i s t

u n t e r d e r S t e c k e r k a p p e

e i n z u b a u e n .

K o d i e r u n g f ü

r S o f t w a r e s o n d e r f u n k t i o n

K o d i e r u n g f ü r S o f t w a r e s o n d e r f u n k t i o n

A b m a n t e l l ä n g e w 1 , w 2 b e i X 3 4 / 3 5

f ü r b e i d e K a b e l j e 5 0 m m .

D i e K a b e l s i n d

i m B e r e i c h d e s M a n t e l e n d e s

m i t

S c h r u m p f s c h l a u c h

z u s a m m e n z u f a s s e n .

w s

b n

g ng e

C o d i e r s c h a l t e r

R o h m a t e r i a l : 0 0 3 7 0 7 6 2 - 0 1 ( C o d i e r s c h a l t e r L P - A u s r i c h t u n g )

C r i m p k o n t a k t e a u s S t e c k e r 1 " X 3

6 " u n d 2 " X 3 7 " e n t f e r n e n ,

A d e r n w s / b n w e r d e n a n X 3 4 d e r S O K O a n g e s c h l o s s e n ,

A d e r n g e / g n w e r d e n a n X 3 5 d

e r S O K O a n g e s c h l o s s e n .

Z u b e a c h t e n i s t d a ß . . . .

d i e Z ä h l f o l g e e i n e s L o c k i n g - C l i p S t e c k e r s v o n

d e r R ü c k s e i t e d e s G e h ä u s e s b e t r a c

h t e t w e r d e n m u ß

S t e c k e r X 3 4 / 3 5

A M P M O D U L o c k i n g C l i p

1 8 p o l .



 &

 %

s w

w s

S 1 / S 2

V S - V - D - P N P

S 2

S 1

b n

b l

V -V +

s w

w s

b n

b l

b n

b l

b n

V 1 1 N 4 0 0 7

Y 1

M a g n e t s p u l e

M S F G - 2 4

0 0 3 3 2 8 1 6 - 0 1

V a k u u m a u f g e b a u t

V e n t i l V a k u u m

G N D

V a k u u m a b g e b a u t

+ 2 4 V

G N D

1 0

1 1

1 2

1 3

1 4

1 5

1 6

1 8

1 7

X 3 5

9 

K e y

D e r S t e c k e r l i e g t

d e r M a g n e t s p u l e b e i .

D i e S c h u t z d i o d e i s t

u n t e r d e r S t e c k e r k a p p e

e i n z u b a u e n .

K o d i e r u n g f ü

r S o f t w a r e s o n d e r f u n k t i o n

K o d i e r u n g f ü r S o f t w a r e s o n d e r f u n k t i o n

B e s t ü c k b e r e i c h 1

B e s t ü c k b e r e i c h 2

g n

g e

9 !

L ä n g e w 1

L ä n g e w 2

L ä n g e w 3

2 0 0 0 m m

1 8 0 0 m m

2 0 0 0 m m

1 1 5 0 m m

9 5 0 m m

1 1 5 0 m m

B B 1 B B 2

K a b e l l ä n g e n ( M a s c h i n e 2 )

500mm

500 mm