DuraBlue II Customer Product Manual.pdf - 第5页
T able of Contents iii Part 1126931_01 2018 Nordson Corporation Adjusting Component Temperatures 4‐18 .......................... Entering a Password 4‐22 ........................................ Using Function Keys 4‐2…
Table of Contents
ii
Part 1126931_01
2018 Nordson Corporation
Installation 3-1................................................
Overview 3‐1..................................................
Additional Information 3‐1.....................................
Installation Tasks 3‐2........................................
Experience of Installation Personnel 3‐2........................
Installation Requirements 3‐2....................................
Clearances 3‐2..............................................
Ventilation 3‐4..............................................
Electrical Power 3‐4..........................................
Other Considerations 3‐5.....................................
Unpacking the Melter 3‐6.......................................
Moving the Unpacked Melter 3‐6..............................
Contents of the Installation Kit 3‐6..............................
Customer‐Supplied Materials 3‐6..............................
Configuring the Electrical Service 3‐7.............................
Residual Current Circuit Breakers 3‐7..........................
Connecting the Electrical Service 3‐7...........................
Connecting Hoses and Applicators 3‐9............................
Connect Hoses 3‐9..........................................
Connect Applicators 3‐12......................................
Setting Up the Melter 3‐13........................................
Quick Setup 3‐13.............................................
Operating Parameters 3‐15....................................
Selecting Operating Parameters 3‐15.........................
Reading or Editing Operating Parameters 3‐16.................
Set‐point Temperature of the Tank, Hoses, and Applicators 3‐20....
Save and Restore Melter Settings 3‐22..........................
Review Parameter and Set‐point Temperature Changes 3‐23.......
Setting Up Inputs/Outputs 3‐25...................................
Wire Inputs/Outputs to the Melter 3‐26...........................
Set Up Inputs/Outputs 3‐27....................................
Setting Up Gear‐to‐Line Operation 3‐31............................
Setting Up Motor Run Status Monitoring 3‐32.......................
Wiring 3‐32..................................................
Keypad Buttons 3‐32.........................................
Programming 3‐33............................................
Installing Optional Equipment 3‐34................................
Connecting an Applicator Driver, Pattern Controller, or Timer 3‐34.....
Flushing the Melter 3‐34.........................................
Disposing of Melter 3‐34.........................................
Operation 4-1.................................................
Additional Information 4‐1.......................................
Filling the Tank 4‐2.............................................
About Heated Components 4‐2..................................
Starting the Melter 4‐3..........................................
Manually Adjusting the Pump Speed 4‐6..........................
Adjust the Motor Speed for Manual Operation 4‐6................
Adjusting Material Pressure 4‐7..................................
Monitoring the Melter 4‐8.......................................
Confirm that the Melter is Operating Correctly 4‐8................
Monitor Component Temperatures 4‐9
.........................
Monitor Melter Faults 4‐11.....................................
Monitor the Service Interval 4‐17................................
Table of Contents iii
Part 1126931_01
2018 Nordson Corporation
Adjusting Component Temperatures 4‐18..........................
Entering a Password 4‐22........................................
Using Function Keys 4‐23........................................
Heater Key 4‐23..............................................
Master Pump Enable Key 4‐23.................................
Setup Key 4‐24...............................................
Seven‐Day Clock Key 4‐24....................................
Standby Key 4‐25............................................
Shutting Down the Melter 4‐26....................................
Record of Melter Settings 4‐27....................................
Service 5-1...................................................
Relieving System Pressure 5‐1..................................
Through the Applicators 5‐1...................................
Through the Melter Drain Valves 5‐2...........................
Preventive Maintenance Schedule 5‐3............................
Changing the Material Type 5‐4..................................
Detaching the Exterior Panels 5‐4................................
Fan and Air Filter 5‐4...........................................
Motor and Gear Box 5‐5........................................
Changing the Motor Lubricant 5‐5..............................
Replacing a Motor or Coupling 5‐6.............................
Pump 5‐8.....................................................
Tightening the Pump Screws 5‐8...............................
Replacing a Pump 5‐9........................................
Replacing the Adhesive Filter 5‐13................................
Replace the Adhesive Filter 5‐14.............................
Pressure Control Valve 5‐15.....................................
Replace the Pressure Control Valve 5‐15.......................
Pressure/Circulation Control Valve Service Kit 5‐16..................
Cleaning the Tank 5‐17..........................................
Draining Material from the Tank 5‐17............................
Cleaning the Tank by Hand 5‐17................................
Tightening the Fixing Screws 5‐17..............................
Main PCA Board 5‐18...........................................
Replace the Main PCA Board 5‐18..............................
Maintenance Record Form 5‐21...................................
Troubleshooting 6-1...........................................
Safety 6‐1.....................................................
Troubleshooting Quick‐Checks 6‐2...............................
Returning the Melter Setup to Factory Settings 6‐2..................
Melter Faults 6‐3...............................................
Motor Control Faults 6‐5........................................
Changing a Motor Control Parameter 6‐6..........................
Motor Drive Faults 6‐8..........................................
LED Status Display 6‐9.......................................
Motor Drive Error History 6‐10....................................
Error History 6‐10............................................
Error Messages 6‐12..........................................
Table of Contents
iv
Part 1126931_01
2018 Nordson Corporation
Changing a Motor Drive Parameter 6‐15............................
Keypad 6‐15.................................................
Display 6‐15.................................................
Favorites Group Navigation 6‐17...............................
Saving the Settings 6‐18.......................................
Navigation Group 1‐7 6‐19....................................
Saving the Settings 6‐19.......................................
Motor Drive Parameter Factory Settings 6‐20.....................
Calibrating the Pump Speed Display 6‐21..........................
Troubleshooting Tables 6‐22.....................................
Melter Not Functioning 6‐22....................................
One Channel (Heating Zone) Does Not Heat 6‐22.................
Control Panel Does Not Function 6‐22...........................
No Material (Motor Does not Rotate) 6‐23........................
No Material (Motor Rotating) 6‐24...............................
Too Little Material 6‐24........................................
Material Pressure Too High 6‐25................................
Material Pressure Too Low 6‐25................................
Material Residue in Tank 6‐26..................................
Material Hardens in Tank 6‐26..................................
Others 6‐26..................................................
Parts 7-1......................................................
Using the Illustrated Parts List 7‐1................................
Melter Part Numbers 7‐2........................................
Frame Assembly 7‐3...........................................
Melter Frame Parts 7‐3.......................................
Manifold Assembly 7‐4.........................................
1‐Single Stream Manifold Assembly 7‐4........................
Hopper Assembly 7‐6..........................................
Melter Hopper Parts 7‐6......................................
Pump Assemblies 7‐8..........................................
Drive Module Parts 7‐8.......................................
Single‐Stream Gear Pumps 7‐9................................
Safety Valve Parts 7‐10.......................................
Control Valve Assemblies 7‐11....................................
Control Valve Module Parts 7‐11................................
Filter Cartridge Parts 7‐12......................................
Pressure Control Valve Parts 7‐13..............................
Motor Assembly 7‐14............................................
Electrical Enclosure Panel Assemblies 7‐16.........................
Melter Left Panel Parts ‐ 400V 7‐16.............................
7‐16........................................................
Melter Back Panel Parts ‐ 400V 7‐18............................
Melter Right Panel Parts ‐ 400V 7‐20............................
Control Panel Assembly 7‐24.....................................
Sensor Assembly 7‐25...........................................
Optional Fittings 7‐26............................................
Recommended Spare Parts 7‐27..................................