KE-3010_20V_20VR操作手册Ⅰ（操作员）.pdf - 第8页
为了安全使用机器 目 录 1 前言 1-1 本书概要 ............................................................................................................................ 1-1 1-2 关于标记 .......................................................…
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注意
1. X 轴、Y 龙门架轴上使用磁力线性编码器（磁性尺）。
・不要使金属类接近磁石面，因可能被磁石吸住，金属类取不下来。
・进行维护时，请摘下身上的手表等精密机器。
・使用心脏起搏器等精密医疗器者，不能从事维护工作。
・不要将带有磁石、磁力的螺丝刀等工具接近磁性尺。
・因为支撑销使用磁石，所以请勿将其接近磁尺。由于磁力，可能损坏磁性尺。
注意
1. 因为电离装置要产生离子，所以电极部分处于高压状态。积累的静电会对人体放电，
造成触电，所以在接通电源时请不要靠近或进行清扫。
为了安全使用机器
目 录
1 前言
1-1 本书概要 ............................................................................................................................1-1
1-2 关于标记 ............................................................................................................................1-1
1-3 本书的构成.........................................................................................................................1-1
1-4 熟悉名称 ............................................................................................................................1-2
2 设备的概要
2-1 本设备的概要 .....................................................................................................................2-1
2-2 本设备的构成 .....................................................................................................................2-2
2-3 操作画面的说明 .................................................................................................................2-3
3 作业步骤
3-1 生产的流程.........................................................................................................................3-1
3-2 操作概要 ............................................................................................................................3-2
Step1 主机接通电源。...........................................................................................................3-2
Step2 执行预热。..................................................................................................................3-3
Step3 读入生产程序。...........................................................................................................3-4
Step4 选择生产画面。...........................................................................................................3-5
Step5 执行支援准备。...........................................................................................................3-6
Step6 执行生产。................................................................................................................3-24
Step7 结束生产画面。.........................................................................................................3-26
Step8 切断主机电源。.........................................................................................................3-27
4 维护
4-1 日常检查项目一览..............................................................................................................4-1
4-2 各部分的检查 .....................................................................................................................4-3
4-2-1 气压、排水瓶 ...............................................................................................................4-3
4-2-2 真空泵压力 ..................................................................................................................4-4
4-2-3 管道及接头 ..................................................................................................................4-5
4-2-4 各单元气缸 ..................................................................................................................4-5
4-2-5 空气过滤器（LNC60 Head）.......................................................................................4-6
4-2-6 传送带..........................................................................................................................4-7
4-2-7 传送滑轮 ......................................................................................................................4-8
4-2-8 气弹簧..........................................................................................................................4-8
4-2-9 挡片 .............................................................................................................................4-9
4-2-10 电缆、插头 ..............................................................................................................4-10
4-2-11 垃圾箱......................................................................................................................4-11
4-3 清扫 .................................................................................................................................4-12
4-3-1 XY 轴直动单元............................................................................................................4-12
4-3-2 X 轴 CB 支撑..............................................................................................................4-14
4-3-3 各种传送传感器 .........................................................................................................4-15
4-3-4 CAL 块........................................................................................................................4-17
4-3-5 激光校准传感器 .........................................................................................................4-18
4-3-6 高度测量装置 (HMS).................................................................................................4-19
4-3-7 吸嘴 ...........................................................................................................................4-20
4-3-8 吸嘴外圈 ....................................................................................................................4-22
4-3-9 ATC 单元 ....................................................................................................................4-23
4-3-10 供料器台架 ..............................................................................................................4-23
4-3-11 统一更换台车（选购项） .........................................................................................4-24
4-3-12 CVS（元件验证系统）（选购项） .............................................................................4-25
4-3-13 OCC（偏光滤光片） ................................................................................................4-25
4-3-14 VCS 单元..................................................................................................................4-26
4-3-15 共面性传感器（选购项） .........................................................................................4-27
4-3-16 负荷控制单元（选购项） .........................................................................................4-27
4-3-17 风扇马达过滤器 .......................................................................................................4-28
4-4 注油 .................................................................................................................................4-30
4-4-1 XY 轴直动单元............................................................................................................4-30
4-4-2 XY 轴滚珠丝杠............................................................................................................4-32
4-4-3 传送螺旋轴 ................................................................................................................4-34
4-4-4 传送导轴 ....................................................................................................................4-34
4-4-5 线性导轨 ....................................................................................................................4-34
4-4-6 基板挡块部 ................................................................................................................4-35
4-4-7 滚珠丝杠和花键轴......................................................................................................4-36
4-4-8 支撑台........................................................................................................................4-37
4-4-9 统一更换台（选购项）...............................................................................................4-38
4-5 消耗品列表.......................................................................................................................4-39
4-6 推荐定期更换部件............................................................................................................4-40
4-7 使用黄油、油、黄油枪.....................................................................................................4-40
4-8 定期更换零件更换方法......................................................................................................4-41
5 生产时的各项处理、错误显示
5-1 无元件................................................................................................................................5-1
5-1-1 原因和处理方法 ...........................................................................................................5-1
5-2 标记识别错误 .....................................................................................................................5-2
5-2-1 原因和处理方法 ...........................................................................................................5-2
5-3 激光识别错误 .....................................................................................................................5-3
5-4 激光 Head 弄脏..................................................................................................................5-4
5-5 元件吸取错误 .....................................................................................................................5-5
5-6 图像识别错误 .....................................................................................................................5-6
5-7 吸嘴装卸错误 .....................................................................................................................5-7
5-8 共面检测错误 .....................................................................................................................5-8
5-8-1 VCS 监视器的共面结果显示详细内容...........................................................................5-8
5-8-2 打开盖子 ......................................................................................................................5-9
5-8-3 共面键 OFF..................................................................................................................5-9
5-8-4 原因与处理方法 ...........................................................................................................5-9
5-9 生产时的其他错误............................................................................................................5-10
5-9-1 芯片站立错误 .............................................................................................................5-10
5-9-2 异元件错误 ................................................................................................................5-10
5-9-3 元件方向异常错误......................................................................................................5-10
5-9-4 吸取偏移错误 .............................................................................................................5-10
5-10 元件保护 ........................................................................................................................5-11
5-11 生产时的异常结束 ..........................................................................................................5-12
5-11-1 因打开安全盖生产异常结束......................................................................................5-12
5-11-2 检测到传送带浮动生产异常结束...............................................................................5-12
6 故障排除
6-1 贴片偏移 ............................................................................................................................6-1
6-1-1 整个基板发生贴片偏移(每个基板都反复出现)..............................................................6-1
6-1-2 整个基板的贴片不齐(每个基板的偏移方式各不相同)。................................................6-2
6-1-3 仅基板的一部分发生贴片偏移 ......................................................................................6-3
6-1-4 仅特定的元件发生贴片偏移 .........................................................................................6-3
6-1-5 贴片角度偏差 ...............................................................................................................6-4