TS8100-PC-PUMP-USER-GUIDE.pdf - 第6页

6 Figure 4.0 4. DESCRIPTION The TS8100 series Positive Displacement Pump is a continuously volumetric dispense pump based on the Progressive Cavity (PC) technology. The pump is designed to dispense a wide range of fluids…

ITEM

NO.

PART

NUMBER

DESCRIPTION QTY.

1 7509‐0070 FLEX,COUPLING 1

2 7509‐0120 ROTOR,2.5PITCH 1

3 7509‐0100 MOTORMOUNTPLATE 1

4 7509‐0140 STATORHOUSING 1

5 2800‐0836SETSCREW,M2.5X3MMLG, 1

6 2800‐0903 M3X6SSSETSCREW 1

7 7509‐0160 STATOR 1

8 3300‐0586 SEAL 1

9 3300‐0595 DOWELPIN1.5X5MM 1

10 2800‐0901 M3X6MMFLATHEADPHILIP 3

11 2800‐0897 M2.5X14MMSHCSCREW 4

12 2800‐0898 WASHER,SEAL 1

13 2800‐0899 THUMBSCREW 1

14 2600‐0185 MOTOR 1

15 7509‐0340 MOTOR,COVER 1

16 7509‐9110 CABLEASSY,SERIES100PCPUMP 1

17 2800‐0900 #4x1/4FLTHDSCREW 3

21 2800‐0917 WASHER#4 4

22 2800‐0295 WASHER,M2.5LOCK,MEDIUM,SS 4

23 7509‐0090 LOCKNUT 1

24 7509‐0130 STATORCAPBOTTOM 1

25 7090‐0030 NEEDLELOCKINGCAP 1

Figure 3.0

3. UNPACKING AND INSPECTION

Carefully unpack the pump and examine the items contained in the carton.

ITEM

NO.

PARTNUMBER DESCRIPTION QTY.

1 7509‐9030 PCPUMP(withoutStator) 1

2 8100‐CLEANKIT Cleaningkit 1

3 8100‐SYBRACKET SYRINGEBRACKETKIT 1

4 8100‐MBRACKET MOUNTINGBRACKET 1

5 A0100488‐2 700SERIES,30ccRECEIVERHEAD 1

6 8100‐100‐002 STATOR 1

7 N/A FITTINGKIT:Includes3fittingsbelow 1

 TSD931‐96 FEMALELUERWITH1/8NPTTHREAD 1

 TSD931‐82B MALEADAPTERLUERLOCK,BLACKNYLON 1

 TSD931‐81B ELBOW90°LUERLOCK,BLACK‐NYLON 1

8 9000‐000‐100 SAMPLENEEDLEKITFORVALVES 1

9 N/A CAP/NUTKIT:Includes3nutandcapsbelow 1



7509‐0090 RETAINERNUT 1



7509‐0130 STATORCAPBOTTOM 1



7090‐0030 NEEDLECAP 1

10 INSTRUCTIONPACKET

Inspect the unit for any damaged which may have occurred in transit. If such damage has

occurred, notify the carrier at once. Claim for damage must be made by the consignee to

the carrier, and should be reported to the manufacturer.

Figure 4.0

4. DESCRIPTION

The TS8100 series Positive Displacement Pump is a continuously volumetric dispense

pump based on the Progressive Cavity (PC) technology. The pump is designed to

dispense a wide range of fluids, from low viscosity coatings to high viscosity greases.

The many advantages of PC technology will simplify your dispense process and

improve reliability and quality in the long run.

The TS8100 series PC pump provides a consistent dispensing output due to a special

design of seal cavities in the fluid chamber which created a volumetric fluid flow. Two

main components are the stator and rotor. The metal rotor seals tightly against the

flexible rubber stator as it rotates, forming tightly sealed cavities which move toward

to the pump outlet, carrying the fluid. The pumped fluid does not change in shape or

size during the dispense process. Accuracy and repeatability rate of +/- 1% is

achievable.

5. THEORY OF OPERATION

The TS8100 Series Positive Displacement pump dispenses fluid with a positive

displacement action using a progressive cavity technology. Fluid is held in a feed

reservoir (2) under a positive head of air pressure, up to 30 psi (2.07bar), depending

upon the viscosity of the fluid. This positive air pressure, supplied by the air line (1),

forces the fluid out of the barrel (2) into the fluid feed path (3) then to the rotor/stator

chamber assembly (4). Fluid flows from this point (4) to the dispense tip outlet and is

controlled by the rotor rotation in the feed direction. The rotor is driven by the encoder

DC motor (5). Applying a voltage signal to the motor (5), will rotate the rotor and the

fluid will be forced out the dispense tip. The actual fluid deposited is dependent upon

adhesion of the dispensed fluid to the substrate. Shearing of the fluid is achieved by

reverse Z-motion (tip retraction). When the motor stops, the unit remains in position

for a fraction of a second (dwell) to allow the last drop of fluid to flow out of the

dispense tip. After the dwell period, the automation equipment moves the pump to the

next position.

8. SPARE PARTS:

Figure 15.0

5. Remove the stator (10) by rotating it counter clockwise. If necessary, turn on

the motor while rotating the stator.

6. Using the 2mm Hex Key to remove 4 mounting screws (13)

7. Pull the stator housing straight out (7); take care not to damage the seal

8. Submerge the stator (10) in a bath of cleaning solvent and use the cleaning

brush P/N: TSD2106-1 (includes in the cleaning kit) to clean the stator. Insert

the brush in the center of the stator and rotate it until all residues are cleaned

out.

9. Use the same cleaning brush to clean the internal chamber of the stator cap.

10. Use the soft cloth to wipe off material residue on the rotor (2) surface

11. Continue to clean the rotor by dip it in a solvent bath then use the TSD2106-1

brush to remove any leftover residues.

12. Use a soft cloth to wipe off material residue on the cup seal (11)

13. Inspect parts for wear or damage and replace if necessary

6. SET-UP INSTRUCTIONS

6.1 Install the Stator:

To prevent permanent set to the inside the stator, the pump is shipped without

the stator attached to the motor/rotor assembly. Follow instructions below to

install the stator.

1. Wet the rotor (2) by applying the dispensing fluid (or any appropriate lube that

is compatible with the dispensing fluid) to the expose portion of the rotor

surface.

2. Wet the stator (3) by squeezing a small amount of the dispensing fluid (or any

appropriate lube that is compatible with the dispensing fluid) in to the stator

opening.

3. Screw the stator (3) onto the rotor in the clockwise direction (2) until the 4 tabs

of the stator align with the 4 notches of the stator housing (see figure below)

Tab of

Stator

Notch of Stator

Housing

Figure 5.0

Figure 6.0