TS8100-PC-PUMP-USER-GUIDE.pdf - 第8页

8 4. Apply some pressure on the stator by pus hing it against the stator housing to make sure it fully s eats into the notches. Check to make sure th e rotor tip is flush with the stator. 5. Place the stator cap (4) into…

5. Remove the stator (10) by rotating it counter clockwise. If necessary, turn on

the motor while rotating the stator.

6. Using the 2mm Hex Key to remove 4 mounting screws (13)

7. Pull the stator housing straight out (7); take care not to damage the seal

8. Submerge the stator (10) in a bath of cleaning solvent and use the cleaning

brush P/N: TSD2106-1 (includes in the cleaning kit) to clean the stator. Insert

the brush in the center of the stator and rotate it until all residues are cleaned

out.

9. Use the same cleaning brush to clean the internal chamber of the stator cap.

10. Use the soft cloth to wipe off material residue on the rotor (2) surface

11. Continue to clean the rotor by dip it in a solvent bath then use the TSD2106-1

brush to remove any leftover residues.

12. Use a soft cloth to wipe off material residue on the cup seal (11)

13. Inspect parts for wear or damage and replace if necessary

6. SET-UP INSTRUCTIONS

6.1 Install the Stator:

To prevent permanent set to the inside the stator, the pump is shipped without

the stator attached to the motor/rotor assembly. Follow instructions below to

install the stator.

1. Wet the rotor (2) by applying the dispensing fluid (or any appropriate lube that

is compatible with the dispensing fluid) to the expose portion of the rotor

surface.

2. Wet the stator (3) by squeezing a small amount of the dispensing fluid (or any

appropriate lube that is compatible with the dispensing fluid) in to the stator

opening.

3. Screw the stator (3) onto the rotor in the clockwise direction (2) until the 4 tabs

of the stator align with the 4 notches of the stator housing (see figure below)

Tab of

Stator

Notch of Stator

Housing

Figure 5.0

Figure 6.0

4. Apply some pressure on the stator by pushing it against the stator housing to

make sure it fully seats into the notches. Check to make sure the rotor tip is

flush with the stator.

5. Place the stator cap (4) into the retaining cap (5)

6. Install the retaining cap (5) (with the stator cap in place) by screw it onto the

stator housing (1) in the clockwise direction.

6.2 Mechanical Mounting:

Normally, the TS8100 Series PC Pump is used on an automation system such as a

bench-top robot. It is very important that the pump is mounted on the Z-axis

gantry, in a secure manner, that will not allow loosening during dispense

operation. The Z-axis must move in a precise and repeatable motion for successful

dispensing.

The provided mounting bracket must be attached to the Z-axis in a manner that

will provide the valve perpendicular travel to the horizontal plane of the surface on

which the fluid will be dispensed. The mounting should provide a means of

accurately adjusting the distance between the dispense tip and the substrate surface

such as a touchdown sensing device or a fixed distance standoff.

Push the stator against the

stator housing

Bracket

Mounting

Screw

Figure 7.0

Figure 8.0: Attach the bracket to pump as shown

7.2 Thorough Cleaning: refer to diagram below

Recommended cleaning solvent: IPA or Acetone

Thorough cleaning procedures should be done whenever the following occur:

 When the dispense material is changed to different type

 When the dispense material is started to cure in the pump

 When Pump has been dispensing for one month.

 When the dispense tip clogged frequently

1. Perform Pump purging process by follow steps 1-6 in Section 9.1 “Purging”

2. Remove the Material Inlet Fitting

3. Rotate the retaining cap (3) counter clockwise until it completely detach from

the stator housing (7).

4. Pull the retaining cap (3) along with the stator cap (5) and the needle cap (4)

straight out from stator housing (7)

Figure 14.0

Notes: One complete rotor revolution = 2647 encoder count ≈

0.01068ml. To achieve maximum dispense repeatability it is

recommended that pump to be set to dispense at least one complete

revolution (2647 counts).

4. Press and hold the Set button for two seconds to move the cursor to the

reverse counts.

5. Press the Mode (+) or Power (-) button to set reverse count.

Notes: Recommended reverse count is 7

6. Press and hold the Set button for two seconds to move the cursor to the

output voltage.

7. Press the Mode (+) or Power (-) button to change the voltage value.

Notes: The recommended voltage setting is 0.65ml/M (10.5V).

8. Press and hold the Set button for two seconds to save the data.

9. Press and release the Foot Switch to activate the dispense cycle

7. MAINTENANCE AND CLEANING:

7.1 Pump Purging:

Purging the pump with dispensing conditioner (7305XCON) after each shifts is

recommended. The conditioner removes material residue from the material path

and conditions the pump for future use.

1. Release material feed pressure.

2. Remove material from the pump.

3. Remove dispense tip

4. Install a barrel of dispensing conditioner (Part number 7305XCON) to the pump

inlet and set air pressure at 10.0 psi.

5. Set the controller to “PURGE” mode

6. Press the foot switch to let the pump run until the conditioner is the only

material being dispensed at the pump outlet. If the conditioner is unable to

force the dispense material out the pump outlet then proceed to the “Thorough

Cleaning” section.

7. Release the foot switch to stop pump

8. Release conditioner feed pressure.

6.3 Connect the pump to the controller: refer to setup diaphragm below

The recommended controller for the TS8100 Series PC Pump is the TS500R-

PC.

1. Connect the power adapter to the TS500R-PC controller

2. Connect air hose to the TS500R-PC controller

Figure 9.0

Figure 10.0