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5 Operator, Line engineer, Service engineer User M anual SIPLACE HS -60 5.1 Personnel profile Software version SR. 503.xx07/2003 US Edition 108 5.1.2 Line engi neer The line e nginee rs should normall y have atte nded th…
User Manual SIPLACE HS-60 5 Operator, Line engineer, Service engineer
Software version SR.503.xx 07/2003 US Edition 5.1 Personnel profile
107
5 Operator, Line engineer, Service engineer
This chapter contains a number of subjects that are intended to help you during your daily work
on a SIPLACE line.
For example, you are provided with preventative measures that you can take to minimize the down
time on the machine to obtain the highest possible level of efficiency for the SIPLACE line during
production.
In addition, the tasks of the operator and of the line engineer are described in an operator and line
engineer profile, respectively, in this chapter.
5.1 Personnel profile
5.1.1 Operator
The operating personnel are to be assigned the following tasks:
– Checking the assignment of components to the feeders
→ In addition, a set-up check is to be carried out several times a day, preferably at the start of
a shift, to make sure that the correct components are set up.
– Supplying the feeder with sufficient components
– Promptly refilling the components and splicing the tapes
– Checking to make sure that the components are in their correct pick-up positions
(see Fig. 5.7 - 2
)
– Checking the flow of material to the PCBs on the input and output conveyor
– Checking the set-up quality
– Random sampling of the PCBs before they enter the soldering furnace.
– Observing the ESD regulations
– Preventing errors (see Section 5.7
, page 117)
– Observing the fault displays and messages at the station and passing the information on to the
line engineer if necessary
– Carrying out the preventive maintenance work specified in the Preventive Maintenance Man-
ual
5 Operator, Line engineer, Service engineer User Manual SIPLACE HS-60
5.1 Personnel profile Software version SR.503.xx07/2003 US Edition
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5.1.2 Line engineer
The line engineers should normally have attended the SIPLACE basic training course and are to
be assigned the following tasks:
– Acting as a contact for the operators
– Maintaining the machine log book
– Monitoring and carrying out preventive maintenance at the specified intervals
– Monitoring the workplace to ensure that it is clean and safe
– Monitoring conformity with ESD regulations
– Carrying out quality control
– Following up and reporting fault messages
– Making sure that errors have been eliminated
– Providing all materials required to produce the job in a timely manner, such as
–PCBs
– Soldering paste
– components
– Feeders, etc.
– Setting up the station for a new production batch
– Checking the settings of the feeders
– Checking the management data
– Asking the responsible programmers to modify placement programs
– Ensuring a smooth flow of information between the individual groups
5.1.3 Service engineer
The service engineer's duties include: 5
– Major preventive maintenance jobs
– Mounting replacement parts
– Editing machine data
– Calibrating the machine
User Manual SIPLACE HS-60 5 Operator, Line engineer, Service engineer
Software version SR.503.xx 07/2003 US Edition 5.2 Tools for the operator
109
5.1.4 Programmer
The programmer's jobs are as follows: 5
– Preparing CAD files
– Writing placement programs
– Data maintenance
– Data backup
5.2 Tools for the operator
All operators are to be equipped with the tools listed in the following. It is recommended to store
the tools in an appropriate container to avoid being injured when removing the tools from the con-
tainer (i.e. by a pair of tweezers).
Every operator of the machine requires:
– SMD tweezers
– A brush with short bristles to clean the component table
– A set of small regular and Phillips-head screwdrivers
– A tape splicing clamp and splicing materials
– Scissors for splicing tape (do not use multi-purpose scissors or diagonal cutters)
– Erasers or fiberglass pens to remove fiducials
– Indelible pens for marking the tracks
– Cleaning agents (ethyl alcohol, Plexiglas cleaner, cotton wool tips, lint-free cloths,
pipe-cleaners)
– WD40 corrosion protection
– Vacuum cleaner