00196497-07_SM_SXDX12_en.pdf - 第4页

Contents 4 Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 2.10 COT Insert for SX1/SX2 31 2.11 Cutter 31 2.12 Component Trolley SX1/SX2 32 2.13 DX1/DX2 Manual Table 32 2.14 Pneu matic Un it 32 3 Service Work Conveyor 33 3.1 …

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Contents
Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 3
Table of Contents
1 Introduction 9
1.1 Safety Instructions 9
1.1.1 Conventions for the use of safety instructions 9
1.1.2 Safety Instructions for Working with Strong Magnetic Fields10
1.1.3 Safety Instructions for the Power Supply 10
1.1.4 Safety Instructions for the Compressed Air Supply 11
1.1.5 Safety Instructions for Work on the Cutting Device 11
1.1.6 Safety Instructions for the Gantry 11
1.1.7 Safety Instructions on Hazardous Materials 11
1.1.8 Classification of the Optical Systems 12
1.1.8.1 Classification of the Whole Machine 12
1.1.8.2 Laser Classification 12
1.1.8.3 Classification of the Camera Systems 12
1.2 Preparatory Work... 13
1.3 Other Instructions 16
1.3.1 Environmentally-Friendly Disposal of Materials and Components 16
1.3.2 Use of Original SIPLACE Accessories and Spare Parts 16
1.3.3 Information About This Service Manual 16
1.3.4 ESD Guidelines 16
1.3.4.1 Definition of ESD 16
1.3.4.2 Important Measures to Protect Against Static Charging 16
1.3.4.3 Handling ESD Modules 17
1.3.4.4 Measurements and Modifications to ESD Modules 17
1.3.4.5 Dispatching ESD Modules 17
1.3.5 Validity of Document 17
1.3.6 Release History 18
1.3.7 SIPLACE on the World Wide Web (WWW) 19
1.4 Staff Qualifications and Training 19
1.5 Abbreviations 20
2 Overview of the Modules 21
2.1 Overview of SX1/SX2/DX1/DX2 21
2.1.1 Serial Number of Module 21
2.2 Electrical System 22
2.2.1 BoxPC 22
2.2.2 Power Supply [00354626-xx] 23
2.3 Gantry 23
2.4 Modular PCB Conveyor System 24
2.4.1 Single Conveyor 24
2.4.2 Dual Conveyor 24
2.4.3 Lifting Table 25
2.4.4 Width Adjustment 25
2.5 CPP 27
2.6 C&P20, C&P20 A and C&P20 M 27
2.6.1 Differentiation of the C&P20 Head Variants 28
2.7 Twin and Twin HF 29
2.8 DLM 29
2.9 Nozzle Changers 30
2.9.1 Nozzle Changer C&P20 P (Short) 30
2.9.2 Nozzle Changer C&P20 P (Long) 30
2.9.3 Nozzle Changer C&P20/C&P20 M 30
2.9.4 Nozzle Changer TwinStar 31
Contents
4 Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02
2.10 COT Insert for SX1/SX2 31
2.11 Cutter 31
2.12 Component Trolley SX1/SX2 32
2.13 DX1/DX2 Manual Table 32
2.14 Pneumatic Unit 32
3 Service Work Conveyor 33
3.1 Basic Machine 33
3.1.1 Replacing the Gas Pressure Shock Absorber on the Cover [03086743-xx] 33
3.1.1.1 Troubleshooting – Loose Screwed Fixtures on the Gas Pressure Shock Absorbers 35
3.1.2 Guide Rollers on the Covers 36
3.1.3 Flap Cover Stopper 37
3.1.4 Exchanging the Gantry Changer Doors 37
3.2 Electrical System 39
3.2.1 Electrical Checks 39
3.2.2 Measuring Voltages at the Power Supply Unit 39
3.2.3 Checking the Input Voltage at the Inrush Current Limitation Board (A1) 41
3.2.4 Checking the Input Voltage on the Transformer Module 42
3.2.5 Replacing the AC/DC Converter (PS1) 25V [03055232-xx] 43
3.2.6 Replacing the Inrush Current Limitation Board Transformer (A1) [03066830-xx] 44
3.2.7 Replacing the Inrush Current Limitation Board Servo (A1) [03058951-xx] 45
3.2.8 Replacing the Rectifier Board (A7) [03069283-xx] 46
3.2.9 Replacing the Load Add Circuit (A6) [03094585-xx] 47
3.2.10 Replacing the AC/DC Converter (PS2) 42V [03052547-xx] 48
3.2.11 Replacing the Motor Circuit Breaker with Motor Protection Tripping Unit 49
3.2.12 Replacing the Protective Motor Switch PKZ2 [00342494-xx] 50
3.2.13 Replacing the Motor Protection Release Block (PKZ2) 52
3.2.14 Replacing the Motor Circuit Breaker PKE32/XTU-32 [03098183-xx] 55
3.2.14.1 Adjustment of the Motor Protection Switch PKE32 [03098183-xx] 60
3.2.15 Replacing the Shunt Release A-PKZ0 24VDC [03102397-xx] 61
3.2.16 Replacing the Cover Switch [03055263-xx] 62
3.2.17 Replacing the Cover Fan [03094598-xx] 63
3.2.18 Indicator Lamp and Light Elements 65
3.2.18.1 Replacing the Indicator Lamp (Variant 1) 65
3.2.18.2 Replacing the Indicator Lamp (Variant 2) 66
3.2.18.3 Replacing the Light Elements in the Indicator Lamp 67
3.3 Control 68
3.3.1 Replacing the Video Multiplexer Splitter / VGA Splitter Cable (Machine Nos.: Kxxx/
Lxxx/Mxxx only)
68
3.3.2 Replacing the I/O Control Unit [03116049-xx] 70
3.3.3 Replacing the Control Computer BoxPC 72
3.3.4 Replacing the CAN Card [03079973-xx] (Machine Nos.: Kxxx, Lxxx and Mxxx only) 75
3.3.5 Replacing the Hotlink Interface Card [03052135-xx] 76
3.3.6 Replacing the LAN Card [03112190-xx] 78
3.3.7 Replacing the RAM in the BoxPC 80
3.3.8 Replacing the CAN Switch [03083844-xx] 82
3.4 Gantries 84
3.4.1 Replacing the Gantry Assembly [03061618-xx] 84
3.4.2 Replacing the X Axis Incremental Encoder [03066858-xx] 85
3.4.3 Replacing the Y Axis Incremental Encoder [03052657-xx] 86
3.4.4 Replacing the Gantry InterfaceX [03065078‑xx] 88
3.4.5 Replacing the Gantry InterfaceY [03065335‑xx] 90
3.4.6 Replacing the Sensor Interface [03060962-xx] 91
3.4.7 Replacing the Head Interface [03055072-xx] 92
3.4.8 Replacing the Power Cube Module on the Head Interface 93
3.4.9 Replacing the Vision Board Spread Spectrum HCU [03067289-xx] 94
Contents
Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 5
3.4.10 Replacing the Vision Hotlink Adapter [03050555-xx] 95
3.4.11 Replacing the Trailing Cable Interface [03064127-xx] 97
3.4.12 Replacing the X Axis Sensor Module [03068500-xx] 98
3.4.13 Replacing the Y Axis Sensor Module [03064608-xx] 99
3.4.14 Replacing the PCB Camera [03075363-xx] 102
3.4.15 Replacing the MGCU/GCU 104
3.4.16 Replacing the X Trailing Cable Vacuum [03075585-xx] 106
3.4.17 Replacing the Y Trailing Cable [03075584-xx] 111
3.4.18 Replacing the X Axis Axial Fan [03056479-xx] 113
3.4.19 Replacing the Y Axis Axial Fan [03056479-xx] 114
3.4.20 Replacing the Head Adapter for the HCU and MHCU/HCU 115
3.4.21 Replacing the Guide Carriage/Loose Bearing 117
3.4.22 Replacing the Y Linear Motor (Primary Part) 118
3.4.23 Replacing the X Linear Motor (Primary Part) 118
3.5 Placement heads 119
3.5.1 Fast Head Exchange 119
3.5.1.1 Requirements 119
3.5.1.2 Preparing the FHE in the Software 120
3.5.1.3 Removal/Installation 120
3.5.1.4 Completing the FHE in the Software 121
3.5.2 Differentiation of the C&P20 Head Variants 124
3.5.3 Replacing the C&P20/A/M Head 125
3.5.4 Replacing the CPP Head 128
3.5.4.1 Preparing the Head for the Installation Height 131
3.5.5 Replacing the Twin/VHF Head 132
3.5.6 Replacing the DLM4 Head 135
3.5.7 Installation Positions on the Head Plate 138
3.5.7.1 Installation Positions on the Standard Head Plate 138
3.5.7.2 Installation Positions on the Twin VHF Head Plate 139
3.5.8 Replacing Stationary Component Camera Digital Type 25/33/36140
3.5.8.1 Installation Height of the Stationary Camera 140
3.6 Conveyor 142
3.6.1 Loosening the Conveyor Side Clamps 143
3.6.1.1 Manually Moving the Conveyor Sides with the Help of the Adjustment Units 144
3.6.1.2 Moving the Conveyor Sides by Manually Releasing the Side Clamps 145
3.6.2 Lifting table 148
3.6.2.1 Replacing the Lifting Table Unit 148
3.6.2.2 Replacing the Lifting Table Motor [03064983-xx] 150
3.6.3 Conveyor Drive 151
3.6.3.1 Replacing the Conveyor Drive [03051225-xx] 151
3.6.3.2 Replacing the Conveyor Drive Toothed Belt [03047677-xx] 152
3.6.4 Width Adjustment and Adjustment Unit 153
3.6.4.1 Replacing the Cylinder Unit on the Adjustment Unit (Width Adjustment) (DT only) 153
3.6.4.2 Replacing the Short-Stroke Cylinder on the Adjustment Unit (Width Adjustment)
[00356862-xx] (DC Only)
155
3.6.4.3 Replacing the Solenoid Valve (Width Adjustment) [03089866-xx] 156
3.6.4.4 Replacing the Width Adjustment Deflection Pulley [00337887-xx] 157
3.6.4.5 Replacing the Drive Unit (Width Adjustment) [03048184-xx]158
3.6.4.6 Replacing the Clamping Unit (Width Adjustment) 160
3.6.4.7 Replacing the Pressure Spring in the Clamping Unit (Width Adjustment) [00359374-xx]
(DC Only)
161
3.6.4.8 Replacing the Toothed Belt (Width Adjustment) [03055377-xx] 162
3.6.4.9 Replacing the Contact Plate of the Clamping Unit [03092536-xx] 163
3.6.5 Conveyor Belt, Belt Drive and Hexagonal Shaft 164
3.6.5.1 Replacing the Tape Drive [03056923-xx] 164
3.6.5.2 Replacing the Deflection Pulley 166
3.6.5.3 Replacing the Hexagonal Shaft [03057258-xx] 167
3.6.5.4 Replacing the Conveyor Toothed Belt [03055417-xx] 168