00196497-07_SM_SXDX12_en.pdf - 第6页

Contents 6 Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 3.6.6 Clamping plate 170 3.6.6.1 Replacing the Clamping Plate 170 3.6.6.2 Replacing the Compression Spr ing on the Clamping Plate [ 00364715-xx] 171 3.6.6.3 Replacin…

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Contents
Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 5
3.4.10 Replacing the Vision Hotlink Adapter [03050555-xx] 95
3.4.11 Replacing the Trailing Cable Interface [03064127-xx] 97
3.4.12 Replacing the X Axis Sensor Module [03068500-xx] 98
3.4.13 Replacing the Y Axis Sensor Module [03064608-xx] 99
3.4.14 Replacing the PCB Camera [03075363-xx] 102
3.4.15 Replacing the MGCU/GCU 104
3.4.16 Replacing the X Trailing Cable Vacuum [03075585-xx] 106
3.4.17 Replacing the Y Trailing Cable [03075584-xx] 111
3.4.18 Replacing the X Axis Axial Fan [03056479-xx] 113
3.4.19 Replacing the Y Axis Axial Fan [03056479-xx] 114
3.4.20 Replacing the Head Adapter for the HCU and MHCU/HCU 115
3.4.21 Replacing the Guide Carriage/Loose Bearing 117
3.4.22 Replacing the Y Linear Motor (Primary Part) 118
3.4.23 Replacing the X Linear Motor (Primary Part) 118
3.5 Placement heads 119
3.5.1 Fast Head Exchange 119
3.5.1.1 Requirements 119
3.5.1.2 Preparing the FHE in the Software 120
3.5.1.3 Removal/Installation 120
3.5.1.4 Completing the FHE in the Software 121
3.5.2 Differentiation of the C&P20 Head Variants 124
3.5.3 Replacing the C&P20/A/M Head 125
3.5.4 Replacing the CPP Head 128
3.5.4.1 Preparing the Head for the Installation Height 131
3.5.5 Replacing the Twin/VHF Head 132
3.5.6 Replacing the DLM4 Head 135
3.5.7 Installation Positions on the Head Plate 138
3.5.7.1 Installation Positions on the Standard Head Plate 138
3.5.7.2 Installation Positions on the Twin VHF Head Plate 139
3.5.8 Replacing Stationary Component Camera Digital Type 25/33/36140
3.5.8.1 Installation Height of the Stationary Camera 140
3.6 Conveyor 142
3.6.1 Loosening the Conveyor Side Clamps 143
3.6.1.1 Manually Moving the Conveyor Sides with the Help of the Adjustment Units 144
3.6.1.2 Moving the Conveyor Sides by Manually Releasing the Side Clamps 145
3.6.2 Lifting table 148
3.6.2.1 Replacing the Lifting Table Unit 148
3.6.2.2 Replacing the Lifting Table Motor [03064983-xx] 150
3.6.3 Conveyor Drive 151
3.6.3.1 Replacing the Conveyor Drive [03051225-xx] 151
3.6.3.2 Replacing the Conveyor Drive Toothed Belt [03047677-xx] 152
3.6.4 Width Adjustment and Adjustment Unit 153
3.6.4.1 Replacing the Cylinder Unit on the Adjustment Unit (Width Adjustment) (DT only) 153
3.6.4.2 Replacing the Short-Stroke Cylinder on the Adjustment Unit (Width Adjustment)
[00356862-xx] (DC Only)
155
3.6.4.3 Replacing the Solenoid Valve (Width Adjustment) [03089866-xx] 156
3.6.4.4 Replacing the Width Adjustment Deflection Pulley [00337887-xx] 157
3.6.4.5 Replacing the Drive Unit (Width Adjustment) [03048184-xx]158
3.6.4.6 Replacing the Clamping Unit (Width Adjustment) 160
3.6.4.7 Replacing the Pressure Spring in the Clamping Unit (Width Adjustment) [00359374-xx]
(DC Only)
161
3.6.4.8 Replacing the Toothed Belt (Width Adjustment) [03055377-xx] 162
3.6.4.9 Replacing the Contact Plate of the Clamping Unit [03092536-xx] 163
3.6.5 Conveyor Belt, Belt Drive and Hexagonal Shaft 164
3.6.5.1 Replacing the Tape Drive [03056923-xx] 164
3.6.5.2 Replacing the Deflection Pulley 166
3.6.5.3 Replacing the Hexagonal Shaft [03057258-xx] 167
3.6.5.4 Replacing the Conveyor Toothed Belt [03055417-xx] 168
Contents
6 Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02
3.6.6 Clamping plate 170
3.6.6.1 Replacing the Clamping Plate 170
3.6.6.2 Replacing the Compression Spring on the Clamping Plate [00364715-xx] 171
3.6.6.3 Replacing the Sliding Strips and Sliding Carriage 171
3.6.6.4 Replacing the Clamping Plate Guides 173
3.6.7 Stoppers and Sensors 174
3.6.7.1 Replacing the Stopper (Stopper on the Conveyor Side) [03081405-xx] (FS01) 174
3.6.7.2 Replacing the Stopper (Sensor Rail) [03084034-xx] (FS02) 176
3.6.7.3 Replacing the Sonar Sensor PXS240 [03089004Sxx] 177
3.6.7.4 Replacing the Solenoid Valve (Sensor Rail) [03089866-xx] 179
3.6.8 PCBs 180
3.6.8.1 Replacing the Conveyor Control TSP400 [03060811-xx] 180
3.6.9 Changing Fixed Side Left/Right (EC Only) 181
3.7 Component Trolley SX 185
3.7.1 Replacing the Fixed/Guide Castors 185
3.7.2 Replacing the Insert Feeder [03002898-xx] 186
3.7.3 Replacing the Tension Spring [03010352-xx] 187
3.7.4 Replacing the Locking Latch [03069205-xx] 188
3.7.5 Replacing the Centering Sleeves [03009987-xx] 189
3.7.6 Replacing the Circuit Breaker Actuator (Schmersal) [03110183-xx] 190
3.8 Docking Station for SX Component Trolley 191
3.8.1 Replacing the FCU 191
3.8.2 Replacing the Feeder Unlocking Device 191
3.8.3 Replacing the Power Supply 191
3.9 Manual table 192
3.9.1 Replacing the Guide Profile (Omega Profile) 192
3.9.2 Removing the Back Section of the Manual Table 193
3.9.3 Removing the Front Section of the Manual Table 194
3.9.4 Replacing the Locking Latch [03069205-xx] 196
3.9.5 Replacing the Feeder Control Unit (FCU) 196
3.9.5.1 Operating the Unlocking Hook 198
3.9.6 Replacing the Centering Bar 199
3.9.7 Replacing the Complete Mounting Frame 200
3.9.8 Replacing the Feeder Lock on the Manual Table [03082778-xx]202
3.9.9 Replacing the Used Tape Chute 203
3.9.10 Replacing the Insert Feeder [03002898-xx] 205
3.10 COT insert 206
3.10.1 Replacing the Unlocking Pins [03088220-xx] 206
3.10.2 Replacing the SX1/SX2 Component Trolley Feed Device Assembly [03059353-xx] 207
3.10.2.1 Fitting the Downholder 209
3.10.3 Replacing the Feeder Unlocking Device 60-fold [03057772-xx] 215
3.10.4 Replacing the Slotted Rail [03058008-xx] 216
3.10.5 Replacing the Feeder Control Unit (FCU) [03059666-xx] 217
3.10.6 Replacing the Insert Control [03123949-xx] 218
3.10.7 Replacing the CAN Terminator Board [03046863-xx] (WPC5 feed-in only) 219
3.10.8 Upgrade Kit COT-I-30 CAN Switch for 2nd WPC [03085518-xx] 220
3.10.9 Replacing the Used Tape Channel [03057897-xx] 220
3.10.10 Replacing the Waste Tape Chute 221
3.11 Cutter 223
3.11.1 Replacing the Cutter [03063781Sxx] 223
3.11.2 Replacing the Proximity Switch [03061575] 226
3.11.3 Replacing the Articulated Joint on the Short-Stroke Cylinder [03058685-xx] 228
3.11.4 Replacing the Short-Stroke Cylinder [03058693-xx] 232
3.11.5 Replacing the Cutter Blades 234
3.11.6 Replacing the Elastomeric Spring (Blade Damping) 241
3.11.7 Connector Assignment on the Cutter 244
3.12 Nozzle Changer 245
Contents
Service Manual SIPLACE SX1/SX2/DX1/DX2 FS02 7
3.12.1 Replacing the Nozzle Changer [03103649-xx] 245
3.12.2 Nozzle Changer Control Board 246
3.12.3 Replacing the Control Board Cable NC Valve [00334212-xx] 246
3.13 JEDEC Tray Feeder 247
3.14 Vacuum Pump 248
3.14.1 Replacing the Vacuum Pump 248
3.14.2 Replacing the Exhaust Tube [03087599-xx] 248
4 Settings 249
4.1 Measuring Equipment and Tools 249
4.2 Settings on the Basic Machine 249
4.2.1 Setting the Machine Covers 249
4.2.1.1 Overview 249
4.2.1.2 Setting the Cover Guidance 250
4.2.1.3 Checking the Loss Protection 250
4.2.1.4 Setting the Cover Switch 251
4.2.1.5 Setting the Cover Switch Centering Device 252
4.2.1.6 Setting the Actuator 252
4.2.1.7 Setting the Bottom Stop 253
4.2.1.8 Setting the Cover Rollers 254
4.3 Electrical and Control Settings 255
4.3.1 Fuses 255
4.3.2 Setting the Voltage on the AC/DC Converters 255
4.3.3 CAN I/O Module 256
4.3.4 Installing the CAN Card Driver 258
4.3.4.1 Checking the Installed Driver Versions 258
4.3.4.2 Installing the New Driver 259
4.3.5 Setting the DIP Switch on the CAN Switch 261
4.4 Gantry Settings 263
4.4.1 Travel Ranges and Speed Monitoring 263
4.4.2 Anticrash Function 263
4.4.2.1 Anticrash Function - Tasks 263
4.4.2.2 Anticrash Function - Procedure 263
4.4.2.3 Error "Gantry Crash" 263
4.4.2.4 Count Error: 263
4.4.3 Checking Track Signals and Zero Pulse 264
4.4.3.1 Track Signals and Zero Pulse 265
4.4.4 GCU (Up to Machine Nos.: Mxxx) 269
4.4.5 Calibrating the X Axis 270
4.4.6 Calibrating the Y Axis 270
4.5 Nozzle Changer Setting 271
4.5.1 Setting the Nozzle Changer Height (DLM, C&P20, CPP, TH) 271
4.5.2 Setting the Height of the Nozzle Reject Station (DLM, C&P20, CPP) 271
4.5.3 Jumpers on the Nozzle Changer 272
4.6 Conveyor Settings 274
4.6.1 Belt Tension 274
4.6.1.1 Setting the Tension of the Conveyor Drive Toothed Belt 274
4.6.1.2 Setting the Tension of the Conveyor Toothed Belt 275
4.6.1.3 Setting the Tension of the Width Adjustment Toothed Belt 276
4.6.1.4 Calculating the Belt Tension 277
4.6.2 Teaching the Sonar Sensor 278
4.6.3 Setting the Fixed Conveyor Side 280
4.6.3.1 Setting the Fixed Conveyor Side on Single Conveyors 280
4.6.3.2 Setting the Fixed Conveyor Side on Dual Conveyors 281
4.6.3.3 Conveyor Sides - Settings 282
4.6.4 Setting the Parallelism of the Conveyor Sides 283