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1.6 FormFlex Tooling Manual Chapter Issue 4 Jun 04 TECHNIC AL RE FERENCE ADJUS TMENT S AND SET TINGS ADJUSTMENTS AND SETTINGS FormFlex Pin Pressure W ARNIN G BOARD CLAMPS. EXTREM E CARE MUST BE EXERCISED WHEN WORKI NG IN…

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TECHNICAL REFERENCE
PNEUMATIC SCHEMATIC
Chapter Issue 4 Jun 04 FormFlex Tooling Manual 1.5
PNEUMATIC SCHEMATIC
Tooling Modules
Sequencing Manifold
Exhaust
Venturi Vacuum
Unit
Non Return
Valve
Main Air Supply
AB
AB
AB
AB
AB
1
2
3
4
5
Solenoid Valve Manifold
Override Manifold
1.6 FormFlex Tooling Manual Chapter Issue 4 Jun 04
TECHNICAL REFERENCE
ADJUSTMENTS AND SETTINGS
ADJUSTMENTS AND SETTINGS
FormFlex Pin Pressure
WARNING
BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.
WARNING
COMPRESSED AIR. COMPRESSED AIR SHOULD NEVER IMPINGE UPON THE
BODY. PORTS, PIPES, ETC MUST NEVER BE BLOCKED BY HAND. BEFORE
CONNECTING ANY PNEUMATIC EQUIPMENT TO A COMPRESSED AIR SUPPLY,
ALL MOUNTINGS, FITTINGS, PIPEWORK AND ELECTRICAL CONNECTIONS
SHOULD BE REMOVED FOR SAFETY. NO PIPEWORK ALTERATIONS OR
REMOVAL OF FITTINGS SHOULD BE ATTEMPTED WITH AIR SUPPLIES
CONNECTED.
1. Gain access to the manual tooling plate.
2. Connect the module under test to one of the outlets of the sequencing
manifold.
3. Fully tighten the two registration grub screws fitted to the base of the module
(front tooling module only).
4. Place the setting weight over the tooling module, covering 6 FormFlex pins.
5. Press the amber operator button on the machine front cover.
NOTE
The amber operator button flashes during setup and changes to continuous
amber when complete.
TECHNICAL REFERENCE
ADJUSTMENTS AND SETTINGS
Chapter Issue 4 Jun 04 FormFlex Tooling Manual 1.7
6. If the setting weight has been lifted from the manual tooling plate, press the
green reset button located inside the front cover and go to Step 13.
7. If the assembly has not been lifted, press the green reset button located
inside the front cover.
8. Using a 17mm spanner remove the spring tension screw locknut.
9. Using a flat bladed screwdriver, adjust the spring tension screw a half turn
clockwise.
10.Press the amber operator button on the machine front cover to raise the
FormFlex pins.
11. If the setting weight has been lifted from the manual tooling plate, press the
green reset button located inside the front cover and go to Step 13.
12.Press the green reset button located inside the front cover and repeat Steps
9 - 11 until the setting weight has been raised.
13.Adjust the position of the setting weight to cover five FormFlex pins.