00196624-04_Service Manual WPC5_6_EN_01-2019.pdf - 第91页
Service Ma nual W PC5 / WPC6 ➢ Now p lug the "Adjustm ent-Jig crash-LS- WPC4-6 (step ) ” [03093895-01] to th e position of the base plate. ➢ Move the b ase plate with t he “ step gauge ” slowly forward on the feed a…
Service Manual WPC5 / WPC6
3.7.7 Adjusting the Crash Light Barriers for Component height
Tools / Equipment
Measurement setup and procedure
➢ Bring the „Jig for WPC4-6 base plate“ [03073064-02] with the mounted "Adjustment-Jig
crash-LS-WPC4-6 (step)” [03093895-02] in position.
The “step gauge” can be plugged at 3 positions on the base plate.
You start at the position on the feed axis. This is directly in front of the photocell, so you
can see the position that they should reach well.
➢ Move the base plate with the “step gauge” slowly forward on the feed axis.
The Light barrier must be exactly at the level of the respective stages pair position (e.g.
29mm below).
• „Jig for WPC4-6 base plate“
[03073064-02]
• Adjustment-Jig crash-LS-WPC4-6
(step) [
03093895-02]
Switching stage
Switching stage
Service Manual WPC5 / WPC6
➢ Now plug the "Adjustment-Jig crash-LS-WPC4-6 (step)” [03093895-01] to the position
of the base plate.
➢
Move the base plate with the “step gauge” slowly forward on the feed axis.
The Light barrier must be exactly at the level of the respective stages pair position.
.
➢ Now plug the "Adjustment-Jig crash-LS-WPC4-6 (step)” [03093895-01] to the position
of the base plate.
➢
Move the base plate with the “step gauge” slowly forward on the feed axis.
The Light barrier must be exactly at the level of the respective stages pair position.
Service Manual WPC5 / WPC6
For the light barrier :
The status of the crash light barrier will be shown by the integrated LED:
• Red LED shines = not triggered (normal mode)
• Red LED does not shine = triggered (the light beam is interrupted - crash situation)
• Green LED shines = ready for operation/stability display (optimum light barrier setting)
• Green LED does not shine = ready for operation/stability display (no optimum light barrier
setting)
• LED shines red and green = correct setting (the laser beam is not interrupted)
For the light barrier :
The Status of the ligth barrier is shown on the display (7 segment) of the control unit, as well as
with the LED beside the display.
• LED on (orange) = normal function (light beam is interrupted)
• LED off = activated (light beam is interrupted – Crash situation)
The displayed value is in normal function higher than 2500.
The threshold, at which the unit switches (LED gets off), is at about 500.
=> at 100% interruption = 0,
Step 1: setting the height
➢ Position the setting gauge with the throughout height setting on the waffle-pack tray carrier,
before the relevant transmitter/receiver:
⇨ Description signals (LED, values), see above.
➢ Move the gauge or the waffle-pack tray carrier to the trigger height setting.
➢ Check whether the crash light barrier beam is interrupted at the trigger height setting or not.
➢ Place the "Setting gauge crash WPC4 LS-6 (level)" [03093895-02] on the other two
positions. The crash beam sensor must trigger safe here.
➢ Repeat the steps described until the crash light barriers are set to the correct height and
switch reliably at all trigger points over the entire area.
Step 2: function test
➢ Check that the correct outputs are switched.
Go to the main software view and open the menu function:
check that the or
option is enabled