KE-1070_80_Operation_Manual2_Rev01_C2.pdf - 第11页

操作手册Ⅱ目录第 5 章维护 ··········································································································· 5-1 5-1 日常检查项目一览 ··············································································…

操作手册Ⅱ目录

4-3 设备运行信息··········································································································· 4-40

4-4 机器设置 ·················································································································· 4-41

4-4-1 概要················································································································ 4-41

4-4-2 机器设置的启动与退出 ··················································································· 4-42

4-4-2-1 机器设置的启动····················································································· 4-42

4-4-2-2 退出机器设置 ························································································ 4-43

4-4-3 文件················································································································ 4-44

4-4-3-1 已注册的吸嘴一览表·············································································· 4-44

4-4-3-2 读取吸嘴数据 ························································································ 4-44

4-4-4 设置各组········································································································· 4-45

4-4-4-1 ATC 吸嘴配置 ························································································ 4-45

4-4-4-2 无吸嘴真空值 ························································································ 4-50

4-4-4-3 基准针的位置 ························································································ 4-51

4-4-4-4 外形基准位置 ························································································ 4-52

4-4-4-5 MTC 滑梭吸取位置 ················································································ 4-53

4-4-4-6 MTS 装配位置偏差················································································· 4-54

4-4-4-7 元件废弃位置 ························································································ 4-56

4-4-4-8 IC 回收带位置 ························································································ 4-57

4-4-4-9 贴片头（Head）待命位置 ····································································· 4-58

4-4-4-10 使用单元 ····························································································· 4-59

4-4-4-11 在线连接 ····························································································· 4-67

4-4-4-12 基板传送 ····························································································· 4-68

4-4-4-13 信号灯 ································································································· 4-69

4-4-4-14 坏板标记传感器示教············································································ 4-70

4-4-4-15 VCS 脏污检查······················································································ 4-72

4-4-4-16 设置检查校准块标记脏污 ···································································· 4-73

4-4-4-17 激光面接触检查··················································································· 4-74

4-4-5 机器设置········································································································· 4-76

4-5 手动控制 ·················································································································· 4-77

4-5-1 概要················································································································ 4-77

4-5-2 手动控制的起动与结束 ···················································································

4-78

4-5-

2-1 手动控制的启动····················································································· 4-78

4-5-2-2 退出手动控制 ························································································ 4-78

4-5-3 贴片头控制菜单 ······························································································ 4-79

4-5-4 激光图像显示·································································································· 4-79

4-6 自动校准 ·················································································································· 4-81

4-6-1 概要················································································································ 4-81

4-6-2 设置组 ············································································································ 4-82

4-6-2-1 激光传感器高度····················································································· 4-82

4-6-2-2 吸嘴旋转中心 ························································································ 4-83

4-6-2-3 贴片头偏差···························································································· 4-84

4-6-2-4 VCS 摄像机偏差(只限 KE-1080) ···························································· 4-86

4-6-2-5 真空校准 ······························································································· 4-87

4-6-2-6 FCS（选购件） ····················································································· 4-87

4-7 其它 ························································································································· 4-88

4-7-1 记录工具（Log Tool）···················································································· 4-88

4-7-1-1 记录工具 ······························································································· 4-88

4-7-2 自动取得记录功能 ·························································································· 4-89

4-7-2-1 取得出错的自动记录·············································································· 4-89

4-7-2-2 取得停机前的生产自动记录··································································· 4-90

4-7-3 停电对策········································································································· 4-91

4-7-3-1 UPS（Uninterruptible Power Supplies、不间断电源装置、选项）········ 4-91

4-7-3-2 停电时的处理 ························································································ 4-91

4-7-3-3 停电后的恢复措施（接通电源）···························································· 4-93

操作手册Ⅱ目录

第 5 章维护··········································································································· 5-1

5-1 日常检查项目一览······································································································ 5-1

5-2 各部分的检查············································································································· 5-2

5-2-1 气压·················································································································· 5-2

5-2-2 选项过滤器 ······································································································· 5-3

5-2-3 管道及接头 ······································································································· 5-4

5-2-4 各单元汽缸 ······································································································· 5-4

5-2-5 空气过滤器（LNC60、IC 头共通） ·································································· 5-7

5-2-6 传送带 ·············································································································· 5-8

5-2-7 传送滑轮··········································································································· 5-9

5-2-8 气弹簧 ·············································································································· 5-9

5-2-9 挡片················································································································ 5-10

5-2-10 电缆、插头 ··································································································· 5-11

5-3 清扫 ························································································································· 5-12

5-3-1 XY 轴直动单元 ································································································ 5-12

5-3-2 各种传送传感器 ······························································································ 5-13

5-3-3 CAL 块 ············································································································ 5-13

5-3-4 激光校准传感器（LNC60）············································································ 5-14

5-3-5 VCS 单元 ········································································································ 5-15

5-3-6 吸嘴················································································································ 5-16

5-3-7 吸嘴外圈········································································································· 5-18

5-3-8 ATC 单元········································································································· 5-19

5-3-9 送料器台架 ····································································································· 5-19

5-3-10 统一更换台车（选购项）·············································································· 5-20

5-3-11 OCC（偏光滤光片）····················································································· 5-20

5-3-12 风扇马达······································································································· 5-21

5-4 注油 ························································································································· 5-22

5-4-1 XY 轴直动单元 ································································································ 5-22

5-4-2 传送螺旋轴（轴） ··························································································

5-23

5-4-

3 传送导轴········································································································· 5-23

5-4-4 基板挡块部 ····································································································· 5-23

5-4-5 滚珠丝杠和花键轴（贴片头部） ····································································· 5-24

5-4-6 支撑台 ············································································································ 5-25

5-4-7 统一更换台（选购项） ··················································································· 5-25

5-5 更换 UPS 蓄电池 ····································································································· 5-26

5-5-1 拆卸 UPS········································································································ 5-26

5-5-2 更换蓄电池 ····································································································· 5-27

5-5-3 使用过的电池的处理······················································································· 5-28

5-6 消耗品一览表··········································································································· 5-29

5-7 推荐定期更换用的零部件 ························································································· 5-30

第 6 章操作故障的排除方法·················································································· 6-1

6-1 贴片偏移 ···················································································································· 6-1

6-1-1 整个基板发生贴片偏移（每个基板都反复出现） ·············································· 6-1

6-1-2 整个基板的贴片不齐（每个基板的偏移方式各不相同） ··································· 6-2

6-1-3 使基板的一部分发生贴片偏移··········································································· 6-3

6-1-4 仅特定的元件发生贴片偏移 ·············································································· 6-4

6-1-5 贴片角度偏差···································································································· 6-5

6-2 元件吸取错误············································································································· 6-6

6-3 激光识别（元件识别）错误 ······················································································· 6-7

6-4 吸嘴装卸错误············································································································· 6-7

6-5 标记（BOC 标记、IC 标记）识别错误······································································· 6-8

6-6 图像识别错误············································································································· 6-9

6-7 其它错误 ·················································································································· 6-10

操作手册Ⅱ

1-1

第 1 章设备概要

1-1 前言

本装置 KE -1070/1070C/1080 是以 KE-2070/2080 为基础，继承了以往构筑的

模块化概念所具有的灵活性，在经济性、可靠性、维护性与安全性进一步提高的贴

片机。

KE-1070/1070C 主要适用于小型芯片元件的高速贴片，可进行薄型芯片形状的元

件和小型的 QFP、CSP、BGA 的高速贴片。

KE-1080 不但具备 KE-1070 的性能，也可实现大型的 QFP 及 CSP、BGA 等的 IC 贴

片。

KE-1070/1070C/1080 芯片元件贴片机在 LNC60 上安装 4 个吸嘴，既维持与

KE-2070 装备同等水平的精度。

1-2 特点

高精度·高速贴片

① 使用激光校准传感器(LNC60)，4 个吸嘴可同时识别，实现高速贴片。

② KE-1070 由 LNC60 贴片头 4 个吸嘴构成， KE-1080 由 LNC60 贴片头 4 个吸嘴 +

高精度 IC 贴片头，共 5 个吸嘴构成。

③ 各吸嘴轴的上下动作(Z 轴)、旋转动作(θ轴)采用独立的 AC 伺服马达，不受贴片模式影响，

实现了高速、高精度贴片。

③ 为了有效地进行更短距离的高速控制，采用双马达同步控制 X、Y 轴。

④ 贴片机自身具有识别贴片位置偏移、自动校正功能（FCS:Flexible Calibration System）,可

保持交货当时的贴片精度。(选购项)

提高了节拍实效

① 矩阵配置的工具自动更换装置(ATC)，可同时更换吸嘴。

② IN/OUT 缓冲传送马达可变更为步进电机，独立控制速度。

省空间

① 做为逐片式贴片机，与以往的 KE-2000 系列及同等机器比较，最节省空间。

② 采用 Low profile（矮版设计），扩大了生产线视野。

提高了作业率

① 具备“不间断运行功能”，当生产中前侧的元件用完时，自动切换从后侧吸取元件，并给用

完元件的送料器补充元件，无需停机。（仅 KE-1070/1080 设置选购项）

② 采用元件吸取位置自动示教方式（元件的纸带），既节省准备工作时间，又降低了贴片错误

率。

（KE-1070、KE1070C：0603～3216、KE-1080：0402～3216）