KE-1070_80_Operation_Manual2_Rev01_C2.pdf - 第12页

操作手册Ⅱ 1-1 第 1 章设备概要 1-1 前言本装置 KE - 1070/1070C/1 080 是以 KE-2070/2080 为基础，继承了以往构筑的模块化概念所具有的灵活性，在经济性、可靠性、维护性与安全性进一步提高的贴片机。 KE-1070/1070C 主要适用于小型芯片元件的高速贴片，可进行薄型芯片形状的元件和小型的 QFP、CSP、BGA 的高速贴片。 KE-1080 不但具备 KE-…

操作手册Ⅱ目录

第 5 章维护··········································································································· 5-1

5-1 日常检查项目一览······································································································ 5-1

5-2 各部分的检查············································································································· 5-2

5-2-1 气压·················································································································· 5-2

5-2-2 选项过滤器 ······································································································· 5-3

5-2-3 管道及接头 ······································································································· 5-4

5-2-4 各单元汽缸 ······································································································· 5-4

5-2-5 空气过滤器（LNC60、IC 头共通） ·································································· 5-7

5-2-6 传送带 ·············································································································· 5-8

5-2-7 传送滑轮··········································································································· 5-9

5-2-8 气弹簧 ·············································································································· 5-9

5-2-9 挡片················································································································ 5-10

5-2-10 电缆、插头 ··································································································· 5-11

5-3 清扫 ························································································································· 5-12

5-3-1 XY 轴直动单元 ································································································ 5-12

5-3-2 各种传送传感器 ······························································································ 5-13

5-3-3 CAL 块 ············································································································ 5-13

5-3-4 激光校准传感器（LNC60）············································································ 5-14

5-3-5 VCS 单元 ········································································································ 5-15

5-3-6 吸嘴················································································································ 5-16

5-3-7 吸嘴外圈········································································································· 5-18

5-3-8 ATC 单元········································································································· 5-19

5-3-9 送料器台架 ····································································································· 5-19

5-3-10 统一更换台车（选购项）·············································································· 5-20

5-3-11 OCC（偏光滤光片）····················································································· 5-20

5-3-12 风扇马达······································································································· 5-21

5-4 注油 ························································································································· 5-22

5-4-1 XY 轴直动单元 ································································································ 5-22

5-4-2 传送螺旋轴（轴） ··························································································

5-23

5-4-

3 传送导轴········································································································· 5-23

5-4-4 基板挡块部 ····································································································· 5-23

5-4-5 滚珠丝杠和花键轴（贴片头部） ····································································· 5-24

5-4-6 支撑台 ············································································································ 5-25

5-4-7 统一更换台（选购项） ··················································································· 5-25

5-5 更换 UPS 蓄电池 ····································································································· 5-26

5-5-1 拆卸 UPS········································································································ 5-26

5-5-2 更换蓄电池 ····································································································· 5-27

5-5-3 使用过的电池的处理······················································································· 5-28

5-6 消耗品一览表··········································································································· 5-29

5-7 推荐定期更换用的零部件 ························································································· 5-30

第 6 章操作故障的排除方法·················································································· 6-1

6-1 贴片偏移 ···················································································································· 6-1

6-1-1 整个基板发生贴片偏移（每个基板都反复出现） ·············································· 6-1

6-1-2 整个基板的贴片不齐（每个基板的偏移方式各不相同） ··································· 6-2

6-1-3 使基板的一部分发生贴片偏移··········································································· 6-3

6-1-4 仅特定的元件发生贴片偏移 ·············································································· 6-4

6-1-5 贴片角度偏差···································································································· 6-5

6-2 元件吸取错误············································································································· 6-6

6-3 激光识别（元件识别）错误 ······················································································· 6-7

6-4 吸嘴装卸错误············································································································· 6-7

6-5 标记（BOC 标记、IC 标记）识别错误······································································· 6-8

6-6 图像识别错误············································································································· 6-9

6-7 其它错误 ·················································································································· 6-10

操作手册Ⅱ

1-1

第 1 章设备概要

1-1 前言

本装置 KE -1070/1070C/1080 是以 KE-2070/2080 为基础，继承了以往构筑的

模块化概念所具有的灵活性，在经济性、可靠性、维护性与安全性进一步提高的贴

片机。

KE-1070/1070C 主要适用于小型芯片元件的高速贴片，可进行薄型芯片形状的元

件和小型的 QFP、CSP、BGA 的高速贴片。

KE-1080 不但具备 KE-1070 的性能，也可实现大型的 QFP 及 CSP、BGA 等的 IC 贴

片。

KE-1070/1070C/1080 芯片元件贴片机在 LNC60 上安装 4 个吸嘴，既维持与

KE-2070 装备同等水平的精度。

1-2 特点

高精度·高速贴片

① 使用激光校准传感器(LNC60)，4 个吸嘴可同时识别，实现高速贴片。

② KE-1070 由 LNC60 贴片头 4 个吸嘴构成， KE-1080 由 LNC60 贴片头 4 个吸嘴 +

高精度 IC 贴片头，共 5 个吸嘴构成。

③ 各吸嘴轴的上下动作(Z 轴)、旋转动作(θ轴)采用独立的 AC 伺服马达，不受贴片模式影响，

实现了高速、高精度贴片。

③ 为了有效地进行更短距离的高速控制，采用双马达同步控制 X、Y 轴。

④ 贴片机自身具有识别贴片位置偏移、自动校正功能（FCS:Flexible Calibration System）,可

保持交货当时的贴片精度。(选购项)

提高了节拍实效

① 矩阵配置的工具自动更换装置(ATC)，可同时更换吸嘴。

② IN/OUT 缓冲传送马达可变更为步进电机，独立控制速度。

省空间

① 做为逐片式贴片机，与以往的 KE-2000 系列及同等机器比较，最节省空间。

② 采用 Low profile（矮版设计），扩大了生产线视野。

提高了作业率

① 具备“不间断运行功能”，当生产中前侧的元件用完时，自动切换从后侧吸取元件，并给用

完元件的送料器补充元件，无需停机。（仅 KE-1070/1080 设置选购项）

② 采用元件吸取位置自动示教方式（元件的纸带），既节省准备工作时间，又降低了贴片错误

率。

（KE-1070、KE1070C：0603～3216、KE-1080：0402～3216）

操作手册Ⅱ

1-2

废品率低

① 由激光贴片头的激光传感密切监控元件吸取状态（一直到贴片之前瞬间），可有效防止元件

掉落。

② 利用真空压力破坏瞬间的自我校准功能，防止在贴片瞬间带回元件。

③ 基板支撑部(支撑台 Support table)采用马达驱动，减轻释放基板时的振动，防止元件在贴片

后出现偏移，并缩短夹板与释放基板的时间。

④ 可选择高密度贴片功能（选择吸取位置优先模式时），既可准确地吸取元件中心，又可避免

与毗邻的吸嘴尖端、相邻元件触碰。

⑤ 全

轴采用□15mm 超小型的、装载约 26 万脉冲/圈的高分辩率 AC 伺服马达，实现了贴装精

度。

损失率低

① 带式送料器(CTF/ATF)和送料器台的吸取位置精度稳定，提高了吸取率。

② 从矩阵托盘交换器（MTC）往复穿梭式供给元件，遇有引脚弯曲等不良元件也可自动回收到原

托盘中。（仅 KE-1070/1080 设置选购项）

③可把制作元件数据过程中测量完的元件，放回到吸取的送料器中。

加强了通用性

① 基板尺寸，设置了 M 基板(330mm×250mm : 只限 KE-1070) 、L 基板(410mm×360mm)、E 基板

(510mm×460mm：只限 KE-1080)。

② 使用矩阵托盘服务器 MTS（TR5SNR/TR5DNR），可在同一托盘底座上分配多个托盘（同

一元件）。(只限 KE-1070/1080)

③ 可通过 OCC 检测不良电路的坏板标记。

④ 使用激光校正传感器 LNC60，识别可达到 0402 ～□33.5mm 的元件。(KE-1070:0603 ～ □

33.5mm)

灵活性高

① 可读入 CX、FX、KE 系列制作的已有程序数据。

② 在贴片头、Ｘ－Ｙ伺服未励磁状态下，可执行“通过传送模式”。

提高了可操作性

① 采用 Windows XP 操作系统，与操作个人电脑一致，容易掌握。

② 丰富的图形显示，数据的输入操作更加容易。

③ 使用触摸面板，简化了键盘操作。(选购项)

④ 装备送料器位置指示器(FPI)，生产过程中用 LED 指示灯显示“元件用完通知”、“元件剩

余量警告”，提示操作人员更换送料器。(选购项) (只限 KE-1070/1080)

⑤ 使用用户国语言（日文、中文）显示，还可选择英文显示。

⑥ 设置了 USB 接口，可使用 USB 存储装置。实现程序的便携移动。