FX-3R_OperationManual1_Rev00_C.pdf.pdf - 第6页
iv 1.为防止人身受伤，请勿在拆下安全罩、安全装 置等状态下运行。 2.为防止人身受伤，请务必小心，以免头发、衣 服等被卷入传送带链。此外，请勿戴手套。 3.为防止人身受伤，维护时（加油、调试、日常 检修），请切断电源。 4.为防止人身受伤，请在电源线上使用漏电断路 器。 〈安全盖〉 1．开关安全盖时请注意下列事项。 • 打开安全盖时要把盖子向上开足直到上了锁， 确认上了锁后再放开手。 没有上好锁就放开手时，盖子有落下来的危险。 • …
iii
注意（续）
各使用环节中的注意事项
搬 运
1.为防止提起、移动时发生颠倒、掉落事故，请采取充分的安全对策。
2.请在下述环境下运输及保管
环境条件温度 ：-15℃～70℃
湿度 ：20％～95％RH (但不得有露水)
开 封
1.请阅读装运用集装箱内所述的所有指示。
2.包装带绝不能用刀割开。
3.请保管好装运用的器材。
安 装
1.为避免正在运行的机器意外移动引起事故，请把高度调节装置降低，确认稳当无误。
2.请将本机器设置在水平的地方。
3. 为防止触电、漏电、火灾，电缆类请使用配套附件，并连接在规定的位置。
4.为防止触电、漏电、火灾，在运行时，电缆请勿过度加压。
5.电源插头、I/F 电缆的连接器，请固定到位。在拔出电源插头、I/F 电缆时，要握住连接器部拔出。
6. 安装等时请不要站到机器上面，以免损坏外罩类。
运行前
1. 为了防止人身事故，在接通电源前，请确认连接器、电缆类无损伤、脱落、松弛等。
2. 为了防止人身事故，请勿将手放入驱动部。
3. 在驱动气缸下面注意不要放工具或其他物品。否则在送料器台架下降时与驱动气缸接触，不仅会
损伤放置的东西，还会损坏机器或连接器部，也有引起短路发生火灾的危险。
加 油
1.润滑脂请使用 JUKI 指定的润滑脂。
2.为了防止炎症、斑疹，润滑脂附着在眼睛里或身体上时，请立即进行清洗。
3.误食时，为防止腹泻、呕吐，请立即请医生诊断。
维 护
1.为了防止因操作不熟悉而引起的事故，修理、调试作业应由熟悉机械的保全技术员进行。更换零
部件时，请使用本公司的纯正部件。对使用非纯正部件所引起的事故，本公司概不负责。
2.为了防止操作不熟练而引起的事故和触电事故，有关电气的修理、保全（包括配线），请委托有
电气专业知识的人员或本公司、销售公司的技术人员。
3.为防止意外起动造成事故，请拆下气源管，放出剩余的空气后再进行维护。
4.为防止人身事故，进行修理调试、零部件更换等作业后，请确认螺钉、螺母等稳固不松弛。
使用环境
1.为防止因错误操作而引起的事故，请勿在受高频焊机等干扰源（电磁波）影响的环境下使用。
2.为防止因错误操作而引起的事故，请勿在电源电压超过额定电压±10％的情况下使用。
3.为防止因错误操作而引起的事故，请在 0.5±0.05MPa 的供气压力下使用。
4.为了安全使用，请在下述环境下使用。
运行的环境条件 温度 ：10℃～35℃
湿度 ：30％～80％RH (但不得有露水)
标高 ：1,000m 以下
5.为防止电气部件破损引起的事故，从冷处将机器突然移动到暖处时，有时会结露，因此，请在完
全无需担心水滴后再接通电源。
6.为防止电气部件破损而引起的事故，打雷时，请停止使用，并拔出电源插头。
注意
iv
1.为防止人身受伤，请勿在拆下安全罩、安全装置等状态下运行。
2.为防止人身受伤，请务必小心，以免头发、衣服等被卷入传送带链。此外，请勿戴手套。
3.为防止人身受伤，维护时（加油、调试、日常检修），请切断电源。
4.为防止人身受伤，请在电源线上使用漏电断路器。
〈安全盖〉
1．开关安全盖时请注意下列事项。
• 打开安全盖时要把盖子向上开足直到上了锁，确认上了锁后再放开手。
没有上好锁就放开手时，盖子有落下来的危险。
• 关盖子时先解开锁，再关闭盖子。
（请注意，解开锁时不要使盖子落下来导致受伤。）
• 不要过度增加盖子、手把等的负荷。
1.本装置的操作系统采用 Windows XP（包括以太网通信功能）。
除安装本装置提供的软件之外，加装其他软件，不保证正常运行。对 SSD 内组装的文件进
行转移、重命名、文件夹·文件的压缩、复制，也同样不保证正常运行，敬请谅解。
● 万一出现此钟情况，需要更换新的 SSD，有可能丢失数据，务请格外注意。
为保护操作系统，使用了 Enhanced Write Filter(EWF)组件，进行了 C 盘 ROM 化。
1.请不要在 C 盘保存文件。
把文件保存在 ROM 化后的 C 盘，会仿真占用主存储器。因而，把文件存在 C 盘里时，会增加
主存储器的使用量，压迫系统。反复保存后可能造成内存不足，显示系统错误，可能需要重
启本设备。
2.需要修改 OS 信息时，必须刷新 C 盘操作。
操作方法请参见使用说明书“1－7-11 C 盘的更新操作”。
需要修改 OS 信息的操作是指下列事项：
·FX-3R 系统软件、FlexLine DB 的版本升级
·触摸屏自我校正
·添加打印机
·设置网络（IP 地址、工作组等）
·添加用户
·变更资源管理器的设置
·变更 ATX 实用程序的设置
●要变更操作系统信息时，在修改 C 盘操作后，需要重启一次本装置。
1.本装置配备有 ATX，以保护停电时的生产程序等。
为防止 ATX 内置电池劣化，请勿在非通电状态下将本装置放置 6 个月以上。
●本装置以电流总断路器及总开关 ON 的状态为通电状态。
1．X 轴、Y 龙门架轴上使用磁力线性编码器（磁性尺）。
• 不要使金属类接近磁石面，因可能被磁石吸住，金属类取不下来。
• 进行维护时，请摘下身上的手表等精密机器。
• 使用心脏起搏器等精密医疗器者，不能从事维护工作。
• 不要将带有磁石、磁力的螺丝刀等工具接近磁性尺。
• 因为支撑销使用磁石，所以请勿将其接近磁尺。
由于磁力，可能损坏磁性尺。
<轴操作保护的延迟>
本设备具有监控 X 轴及 Y 轴的温度上升，抑制温度变为异常的功能。
因此，如果在高温环境中使用，或者持续进行仅在前侧或后侧运行等对特定轴集中负荷的
操作时，将切换到插入约 0.5 秒左右的休止时间的运转状态。
为了安全使用 FX-3R 的注意事项
注意
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操作手册 I
为 了 安 全 使 用 机 器
目
目
录
录
前言 ··················································································································································· S-1
熟悉名称············································································································································ S-2
1 设备概要 ·······································································································································1-1
1-1 本设备的概要···················································································································1-1
1-2 本设备的构成················································································································· 1-2
1-3 操作画面 ··························································································································1-4
2 作业步骤 ·······································································································································2-1
2-1 生产的流程 ······················································································································2-1
2-2 操作概要 ··························································································································2-2
Step1 接通主机电源·······································································································2-2
Step2 执行预热··············································································································2-3
Step3 读入生产程序·······································································································2-4
Step4 选择生产画面·······································································································2-6
Step5 进行生产准备（支援准备） ·················································································2-7
支援准备 1 传送设置 ····························································································2-8
支援准备 2 确认基板传送·····················································································2-12
支援准备 3 取得外形基准位置 ·············································································2-13
支援准备 4 标记示教····························································································2-15
支援准备 5 坏板标记读入器示教··········································································2-16
支援准备 6 准备送料器 ························································································2-18
支援准备 7 吸嘴准备····························································································2-25
支援准备 8 生产前检查 ························································································2-28
Step6 执行生产············································································································2-30
Step7 结束生产画面·····································································································2-32
Step8 切断主机电源·····································································································2-33
3 生产时的各项处理 ·························································································································3-1
3-1 无元件（操作选项勾选“发生无元件暂停”时） ····························································3-1
3-2 无元件（操作选项未勾选“发生无元件暂停”时）··························································3-2
3-3
发生标记识别错误············································································································3-3
3-4 激光弄脏 ··························································································································3-4
3-5 发生错误 （激光识别错误·
・
芯片站立错误 其他生产错误） ············································3-5
3-6 吸嘴错误 ··························································································································3-7
3-7 检测到传送带浮动············································································································3-8
3-8 安全盖打开错误 ···············································································································3-9
3-9 送料器台架下降 （附带统一更换台车选购项时）··························································3-10
3-10 元件保护暂停 ···············································································································3-11
3-11 继续生产······················································································································3-12