YSM20_YSM20W_Mainte_E.pdf - 第25页
5. 1-year maintenance 3-40 5.1 Cleaning spline shaft 3-40 5.1.1 HM head 3-40 5.1.2 FM head 3-42 5.2 Conveyor 3-44 5.2.1 Inspecting conveyor belt and cleaning the guides 3-44 5.3 Cleaning and lubricating W-axis 3-52 5.3.1…
1.2 Nozzle cleaning 3-3
1.2.1 Cleaning and lubricating nozzle slide section 3-3
1.2.2 Cleaning nozzle air path 3-4
1.2.3 Cleaning the nozzle tip 3-5
1.2.4 ANC nozzle attaching / detaching tool 3-7
1.3 Cleaning and lubricating gripper nozzle (option) 3-10
1.3.1 Inspecting gripper nozzle 3-10
1.3.2 Cleaning and lubricating gripper nozzle 3-10
1.4 Cleaning multi-camera lighting's protective glass 3-12
2. Monthly maintenance 3-13
2.1 X-axis 3-14
2.1.1 Cleaning and greasing X-axis ball screw 3-14
2.1.2 Cleaning and lubricating the X-axis guide 3-16
2.2 Y-axis 3-17
2.2.1 Cleaning/lubricating Y-axis guide and cleaning linear scale 3-17
2.3 Conveyor 3-19
2.3.1 Checking the conveyor sensor condition and operation 3-19
3. 3-month maintenance 3-20
3.1 Cleaning and replacing air filter 3-20
3.2 Checking ejector vacuum level 3-21
3.3 Operation check of blow valves for heads/cleaning 3-22
3.4 Checking shaft tip 3-24
3.5 HM Head: Checking Z-axis operation 3-25
3.5.1 HM head: Checking spline shaft Z-axis operation 3-25
3.5.2 HM head: Checking/cleaning around spline shaft 3-25
3.5.3 HM head: Applying grease to spline shaft (when required) 3-26
3.6 FM head: Cleaning/lubricating around ball screw 3-27
3.7 PU-axis 3-29
3.7.1 Cleaning and lubricating the PU-axis ball screw 3-29
3.8 Air intake fan filter 3-31
3.8.1 Cleaning filters (YSM20) 3-31
3.8.2 Cleaning filters (YSM20W) 3-32
3.9 Machine rear side filter 3-33
3.9.1 Cleaning the filter 3-33
4. 6-month maintenance 3-34
4.1 Cleaning camera lighting unit 3-34
4.1.1 Cleaning fiducial camera 3-34
4.1.2 Cleaning multi-camera 3-35
4.1.3 HM head: Cleaning scan camera 3-36
4.1.4 FM head: Simple cleaning of side-view camera 3-37
4.2 Control box 3-38
4.2.1 Cleaning the filter 3-38
5. 1-year maintenance 3-40
5.1 Cleaning spline shaft 3-40
5.1.1 HM head 3-40
5.1.2 FM head 3-42
5.2 Conveyor 3-44
5.2.1 Inspecting conveyor belt and cleaning the guides 3-44
5.3 Cleaning and lubricating W-axis 3-52
5.3.1 YSM20 Dual-stage: Cleaning and lubricating W/U axes 3-52
5.3.2 YSM20/20W Dual-lane: Cleaning and lubricating W-axis 3-57
5.3.3 YSM20/20W Single-lane: Cleaning and lubricating W-axis 3-60
5.4 Cleaning shaft tip 3-63
5.4.1 HM head: Cleaning shaft tip 3-63
5.4.2 FM head: Cleaning shaft tip 3-65
5.5 Air/mist filter 3-67
5.5.1 Replacing air/mist filter and cleaning cup 3-67
5.6 FM head: Cleaning inside of side-view camera 3-69
6. 2-year maintenance 3-74
6.1 Replacing the ejector bit 3-74
Chapter 4 Maintenance of options
1. Ionizer 4-1
1.1 Cleaning ionizer discharge needle (Monthly) 4-2
1.2 Replacing ionizer discharge needle (2-year) 4-3
2. UPS (Uninterruptible Power Supply) 4-4
2.1 Replacing UPS battery (3-year) 4-4
3. Nozzle station 4-5
3.1 Checking and cleaning nozzle sensor (1-year) 4-5
Chapter 5 Lubrication points
1. Lubrication preparations 5-1
1.1 Compatible grease 5-1
1.2 Grease gun 5-2
2. Lubrication points/schedule (Main machine) 5-3
2.1 X-axis 5-3
2.2 Y-axis 5-4
2.3 W-axis (U-axis) 5-5
2.3.1 Dual-stage type 5-5
2.3.2 Dual-lane type 5-6
2.3.3 Single-lane type 5-7
2.4 PU-axis 5-8
2.4.1 Dual-stage type 5-8
2.4.2 Dual-lane type 5-9
2.4.3 Single-lane type 5-10
2.5 Head unit 5-11
2.5.1 HM head unit 5-11
2.5.2 FM head unit 5-12
Chapter 6 How to replace consumable parts
1. Nozzle 6-1
1.1 Replacing the nozzle tip and spring 6-1
1.2 Replacing the nozzle O-ring 6-2
2. Nozzle leaf springs and roller lock 6-3
2.1 Replacing nozzle leaf springs 6-3
2.1.1 HM head 6-3
2.1.2 FM head 6-5
2.2 FM head: Replacing the roller lock 6-6
3. Head unit 6-7
3.1 HM head: Replacing the valves 6-7
3.2 FM head: Replacing the valves 6-9
4. Conveyor 6-10
4.1 Replacing the conveyor belt 6-10
Appendix
1. Specifications A-1
1.1 Air regulator unit A-1
1.2 Power connection terminals A-2
1.3 Connection between machines A-3
1.3.1 PREVIOUS INTERFACE connector A-3
1.3.2 NEXT INTERFACE connector A-4