SIPLACE D4 规格说明书英文版.pdf - 第30页
30 01005 Placement The SIPLAC E D4 is prep ared to place 01005 components (0.4 mm x 0.2 mm) as stan- dard. To do this, you simply have to implement th e optio- nal 01005 package for 12-nozzle Collect & Place heads. Y…
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SIPLACE Service
SIPLACE Overall Line
Effectiveness (OLE)
All around the world,
SIPLACE Service offers a
comprehensive portfolio of
services to help SIPLACE
customers optimize their
overall line effectiveness
(OLE) - in other words, to
optimize the productivity and
thus the profitability of their
line. To ensure this, the
important factors that affect
production - equipment,
employees and processes -
must interact perfectly. The
SIPLACE Service team helps
SIPLACE customers to do this,
backed up with over 20 years'
experience in the field of SMT
production. The available
services can be combined to
create solutions for individ-
ual customer requirements.
Assets
It is extremely important to
keep placement systems
(Assets) in optimum condi-
tion to ensure that produc-
tion runs smoothly.
Professional SIPLACE services
create the ideal conditions
for this.
The available services include
the following: Installation
and commissioning, main-
tenance, calibration and
restoration of machine
capability conditions,
machine status certificates,
hotline support, technical
service and services associ-
ated with upgrading and
extending existing systems.
People
The motivation and technical
skills of production em-
ployees (People) are at least
as important as the condition
of the equipment, however.
SIPLACE can provide a wide
range of training courses -
from the basic principles of
operator training through to
in-depth courses for experts.
A knowledge gap analysis
will be carried out to tailor
training programs to specific
needs. All SIPLACE training
courses can be held either in
one of 14 SIPLACE Training
Centers worldwide or on site
at the production facility
(Mobile Classroom).
Processes
Production processes (Pro-
cesses) have to be repeatedly
examined on the test bench
and matched to changing
conditions in order to guar-
antee optimum productivity
in a production facility.
SIPLACE experts will analyze
production processes on site
with the customer, identify
potentials, recommend
improvements and help
SIPLACE customers to imple-
ment them. If necessary, we
can also provide special solu-
tions for placement problems
(nozzles and grippers). This
will provide a lasting boost to
the efficiency of a production
facility.
Assets
Installation &
Commissioning
Maintenance Support
Upgrades &
Options
People
SIPLACE Knowledge
Gap Analysis
SIPLACE Training Process Training
Processes
Customization
Services
Performance
Services
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01005 Placement
The SIPLACE D4 is prepared
to place 01005 components
(0.4 mm x 0.2 mm) as stan-
dard. To do this, you simply
have to implement the optio-
nal 01005 package for
12-nozzle Collect&Place
heads. You can then easily
process even the tiniest com-
ponents currently available
with no drop in output.
For 01005 placement you
will need station software
version 604.01 and SIPLACE
Pro 5.0 (or a later version).
This will also improve the
detection capability at the
associated nozzles.
The 01005 package for the
SIPLACE D-series contains the
following components:
• Sleeves for placement
with low placement forces
(3x)
• High-resolution camera ,
type 38
• Special type 905 nozzles
designed for 01005 place-
ment (12 x)
There are also special S
feeder modules available for
01005 placement. These
optimize pick-up by ensuring
the ideal feeding conditions.
As a rule with 01005 place-
ment, a finely tuned overall
01005 process is the basic
requirement if you want to
achieve excellent results.
All the process parameters
must be optimized. The
SIPLACE team will be pleased
to advise you on how to do
this.
01005 measurement
results and ambient condi-
tions
Dpm values and pick-up rates
for 01005 placement are
highly dependent on the
measuring conditions, so it is
important to specify them
with the corresponding
ambient conditions. Ask your
local SIPLACE dealer for
examples and the associated
conditions.
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Maximum Quality in Production
The SIPLACE D4 not only
provides market-leading
machine quality; it also guar-
antees maximum product
quality through a combina-
tion of the following
features:
100% placement process
control
The SIPLACE D4 has various
control mechanisms as
standard that guarantee
maximum placement reliabil-
ity. For example, sensors
check whether the compo-
nent was picked up or set
down correctly. The force
measurement also checks
the specified component set-
down forces and compen-
sates for differences in
height during pick-up and
any bumps on the PCB during
placement.
Digital vision inspection
The digital SIPLACE vision
system guarantees extremely
fast and reliable component
recognition, while being very
simple to use. The system
identifies each individual
component from its shape
and color. Using different
illumination and brightness
levels, every component
shape can be easily detected.
The system also stores
images of the components,
known as "vision dumps".
These show which compo-
nents were rejected. As a
result, errors can be detected
earlier when introducing
new products, thus increas-
ing process reliability. The
vision dumps also provide
good negotiation tools if
defective components are
supplied.
Intelligent software for
set-up verification
The SIPLACE D4 set-ups are
verified on the component
roll with reference to the bar-
code scanner. This helps to
avoid set-up errors.
Automatic optical inspec-
tion
Finally, with SIPLACE OS, the
SIPLACE team is offering an
AOI (Automatic Optical
Inspection) device that
checks the products and
signals errors to the place-
ment machine.
This network of tests con-
siderably lowers dpm rates
and increases the first pass
yield.
Quality values for the SIPLACE D4
Pickup rate 99.95%
a
a) Based on average values from evaluations
Dpm rate 5 dpm
a