SIPLACE D4 规格说明书英文版.pdf - 第31页

31 Maximum Quality in Production The SIPLACE D4 not only provides market-leading machine quality; it also guar- antees maximum product quality through a combina- tion of the following features: 100% placement process con…

01005 Placement

The SIPLACE D4 is prepared

to place 01005 components

(0.4 mm x 0.2 mm) as stan-

dard. To do this, you simply

have to implement the optio-

nal 01005 package for

12-nozzle Collect&Place

heads. You can then easily

process even the tiniest com-

ponents currently available

with no drop in output.

For 01005 placement you

will need station software

version 604.01 and SIPLACE

Pro 5.0 (or a later version).

This will also improve the

detection capability at the

associated nozzles.

The 01005 package for the

SIPLACE D-series contains the

following components:

• Sleeves for placement

with low placement forces

(3x)

• High-resolution camera ,

type 38

• Special type 905 nozzles

designed for 01005 place-

ment (12 x)

There are also special S

feeder modules available for

01005 placement. These

optimize pick-up by ensuring

the ideal feeding conditions.

As a rule with 01005 place-

ment, a finely tuned overall

01005 process is the basic

requirement if you want to

achieve excellent results.

All the process parameters

must be optimized. The

SIPLACE team will be pleased

to advise you on how to do

this.

01005 measurement

results and ambient condi-

tions

Dpm values and pick-up rates

for 01005 placement are

highly dependent on the

measuring conditions, so it is

important to specify them

with the corresponding

ambient conditions. Ask your

local SIPLACE dealer for

examples and the associated

conditions.

Maximum Quality in Production

The SIPLACE D4 not only

provides market-leading

machine quality; it also guar-

antees maximum product

quality through a combina-

tion of the following

features:

100% placement process

control

The SIPLACE D4 has various

control mechanisms as

standard that guarantee

maximum placement reliabil-

ity. For example, sensors

check whether the compo-

nent was picked up or set

down correctly. The force

measurement also checks

the specified component set-

down forces and compen-

sates for differences in

height during pick-up and

any bumps on the PCB during

placement.

Digital vision inspection

The digital SIPLACE vision

system guarantees extremely

fast and reliable component

recognition, while being very

simple to use. The system

identifies each individual

component from its shape

and color. Using different

illumination and brightness

levels, every component

shape can be easily detected.

The system also stores

images of the components,

known as "vision dumps".

These show which compo-

nents were rejected. As a

result, errors can be detected

earlier when introducing

new products, thus increas-

ing process reliability. The

vision dumps also provide

good negotiation tools if

defective components are

supplied.

Intelligent software for

set-up verification

The SIPLACE D4 set-ups are

verified on the component

roll with reference to the bar-

code scanner. This helps to

avoid set-up errors.

Automatic optical inspec-

tion

Finally, with SIPLACE OS, the

SIPLACE team is offering an

AOI (Automatic Optical

Inspection) device that

checks the products and

signals errors to the place-

ment machine.

This network of tests con-

siderably lowers dpm rates

and increases the first pass

yield.

Quality values for the SIPLACE D4

Pickup rate 99.95%

a) Based on average values from evaluations

Dpm rate 5 dpm

Technical Data

Electrical Ratings and Compressed Air Supply

Electrical ratings

Supply voltage 3 x 200 VAC ± 5 %; 50/60 Hz (Japanese version)

3 x 208 VAC ± 5 %; 50/60 Hz (U.S.A. version)

3 x 230 VAC ± 5 %; 50/60 Hz

3 x 380 VAC ± 5 %; 50/60 Hz

3 x 400 VAC ± 5 %; 50/60 Hz (European version)

3 x 415 VAC ± 5 %; 50/60 Hz

Fuses 3 x 32 A (3 x 200 VAC / 3 x 208 VAC / 3 x 230 VAC)

3 x 16 A (3 x 380 VAC / 3 x 400 VAC / 3 x 415 VAC)

Nominal apparent power 3.3 kVA

Rated current consumption 8.2 A / 3 x 400 VAC

Compressed air supply

Compressed air ratings

min

max

0.55 MPa = 5.5 bar

1.0 MPa = 10 bar

Compressed air connection R 3/4" internal thread (pipe thread) with

1/2" hose connector

Compressed air consumption with four

tape cutters and four C&P heads

a) Under normal atmospheric conditions at 20°C and 1013 hPa

950 Nl/min

400 Nl/min with vacuum pump

Operating pressure 0.51 MPa ± 0.01 MPa (5.1 bar ± 0.1 bar)

Compressed air specification

Particle size 5 µm ISO class 3

Particle density 5 mg/m³ ISO class 3

Maximum oil content 0,01 mg/m³ ISO class 1

Pressure dewpoint + 3°C ISO class 4