SIPLACE D4 规格说明书英文版.pdf - 第8页
8 Modular Machine Concept Step 1: Placement system with 4 gantries Step 2: Selection of the conveyor Single conveyor Flexible dual conveyor Step 3: CO changeover tables Step 4: Selection of the feeder modules S tape feed…

7
Machine Performance
Incredibly fast new product
introduction (NPI) with
external set-up preparation
and vision teaching
The SIPLACE D4 really comes
into its own in flexible pro-
duction environments. For
example, NPI can be imple-
mented as fast as possible
with the SIPLACE Virtual
Product Build. This NPI solu-
tion allows you to program
offline, set up and check
offline and to make adjust-
ments offline with the
SIPLACE Pro software. This
increases machine utilization
and reduces waste. And with
respect to the current pro-
duction run, the SIPLACE
vision teaching station also
makes it extremely simple
and fast to generate compo-
nent shape descriptions,
even for complex compo-
nents. The set-up process
starts once you have opti-
mized the product and
defined all the components
in the programming system.
This is also done externally
and then checked by means
of the barcode and data
transfer. This makes the
product change child's play:
the program and all the data
are sent to the line and the
new production run can
start. It just can't get any
faster!
Lowest dpm with set-up
verification, sophisticated
sensors and AOI
The highest machine quality
allows the SIPLACE D4 to pro-
duce the highest product
quality. This is guaranteed by
a number of additional
features.
Sensors check the presence
and position of the compo-
nents before and after every
pick-up and placement
operation at the placement
head. The digital SIPLACE
Vision System detects the
components faster and more
reliably than the old analog
technology. Finally, with
SIPLACE OS, the SIPLACE
team is offering an AOI
(Automatic Optical Inspec-
tion) device that checks the
products and signals errors to
the placement machine. This
network of tests considerably
lowers dpm rates and
increases the first pass yield.
Types of placement
head
12-nozzle Collect&Place head (C&P12)
PLEASE NOTE IPC value [comp./h]
According to the vendor-neutral conditions of the IPC 9850 standard published
by the Association of Connecting Electronics Industries.
SIPLACE Benchmark value [comp./h]
The SIPLACE benchmark value is measured during the machine acceptance
tests. It corresponds to the conditions set out in the SIPLACE scope of service
and supply.
Theoretical maximum output value [comp./h]
The theoretical maximum output value is calculated from the most favorable
conditions for each machine type and setting, and corresponds to the theoret-
ical conditions normally used in the industry.
Number of gantries 4
IPC value Benchmark value Theoretical value
Placement head configuration and
placement head rate 4 x C&P12
57,000 66,000 81,500

8
Modular Machine Concept
Step 1: Placement system with 4 gantries
Step 2: Selection of the conveyor
Single conveyor
Flexible dual conveyor
Step 3: CO changeover tables
Step 4: Selection of the feeder modules
S tape feeder modules

9
Modular Machine Concept
Sample Configuration
BZ Buffer zone
C&P Collect&Place head
COT Component changeover table
G1 Gantry 1
G2 Gantry 2
G3 Gantry 3
G4 Gantry 4
NCH C&P Nozzle changer for the C&P head
OP Operator panel
PA1 Placement area 1
PA2 Placement area 2
COT COT
C&P
OP
OP
NCH C&P
G1
COT
G4C&P
C&PG2C&PG3
COT
BZ
PA2
PA1
BZ
BZ
NCH C&P
NCH C&PNCH C&P