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2 Assembly Instructions: Component Sensor (Opti on) for RV12-DLM1 Placement Head SIPLACE S-25 HM 2.3 Overview of Assembly 04/2007 Edition 28 2.3.2 Prerequisit es for Assembly – Platform 2 (S-25 H M / HS-50) – 12-DLM1 pla…

SIPLACE S-25 HM 2 Assembly Instructions: Component Sensor (Option) for RV12-DLM1 Placement Head

04/2007 Edition 2.3 Overview of Assembly

2.3 Overview of Assembly

Only the service engineer from Siemens AG is permitted to perform the assembly. 2

2.3.1 Scope of Work

If the machine to be assemblied does not have a "modular head PCB" yet, it must first be assem-

blied on all gantries of the machine. You will find the item number of the pertinent assembly kit,

including the assembly instructions, in Abschn. 2.5.4.

NOTE:

The option can be installed on one, several or all of the machine’s DLM1 placement heads on

S-25 HM / HS-50. 2

2.3.1.1 Work Steps in Brief:

– Move placement head into the setup position (function of the operator interface).

– Undock/move out the mobile changeover table.

– If present, fold down the head crash protection unit and move placement head forward into a

convenient working position.

– Undo the screws fastening the blast air unit.

– Install the component sensor with the aid of the assembling gauge.

– Lay the component sensor cable, connect to modular head PCB, and fasten it such that strain

is relieved.

– Set up 0201 and 0402 components on the mobile changeover table to be moved into place.

– Position the placement head over the PCB conveyor. Move the mobile changeover table in and

dock it with correct allocation to the machine. Fold down the head crash protection unit.

– If the machine to be assemblied is equipped with software version 502.xx:

Read the SW V 503.xx into the station and line computer (or SW SIPLACE PRO 1.3 for LC).

– Perform all further work steps for the component sensor on the station, the line computer and

the station computer as described in the manual for 0201 placement.

– Conduct trial placement with 0201/ 0402 components.

2 Assembly Instructions: Component Sensor (Option) for RV12-DLM1 Placement Head SIPLACE S-25 HM

2.3 Overview of Assembly 04/2007 Edition

2.3.2 Prerequisites for Assembly

– Platform 2 (S-25 HM / HS-50)

– 12-DLM1 placement head

– Optional "modular head PCB" (is always assemblied on all gantries).

– Line computer software: line computer UNIX SW version 5.03.xx or later or SIPLACE PRO 1.3

– Station computer software HS-50 or S-25 HM: SW version 5.03.xx or later

NOTE:

Before assembling, find out what the machine is equipped with. 2

2.3.3 Required Time

Assembling the modular head PCB, PER placement head

Mechanical work + track signals + firmware download for head PCB approx. 1.5 hrs.

(of which, 0.5 hrs per placement head are for mechanical work)

- Assembling the component sensor, PER placement head:

Complete sequence, including trial placement approx.1.5 hrs.

(of which, 0.5 hrs per placement head are for mechanical work)

- Installation of SW V 503.xx on line computer and station computer approx. 3.0 hrs.

NOTE:

The modular head PCB must always be assemblied on ALL gantries (placement heads). 2

SIPLACE S-25 HM 2 Assembly Instructions: Component Sensor (Option) for RV12-DLM1 Placement Head

04/2007 Edition 2.4 Safety Instructions

2.4 Safety Instructions

WARNING

Comply with the higher ranking "Safety Instructions" in Chapter "Operational Safety" in the User

Manual and Service Manual. 2

The placement machines SIPLACE are powered by mains voltage.

Portions of the system are therefore conducting dangerous electricity, inside the machine even

while the master switch is turned off.

Death, serious injury or considerable damage may result if these automatic placement systems

are handled incorrectly.

After you have properly carried out the shut-down of the operating system:

Before all work the machine must be turned off at the main switch and isolated from the mains. In

addition, the compressed air supply must be turned off at the main valve of the compressed air

unit in the machine base and the compressed air lines must be bled by actuating the needle valve

at the compressed air unit.

Danger: For anyone wearing a heart pacemaker it is not permitted to work near linear motors, as

described in detail in the User Manual and the Service Manual, Chapter "Special Safety Instruc-

tions when working in vivinty of powerful magnetic fields" .

Obey the applicable accident prevention regulations, DIN standards and special safety codes of

your country at all times. DIN EN 60204 must be adhered to during all work inside the machine

base.

Follow the instructions regarding residual voltages in Chapter "Operational Safety".

Comply with regulations on ESDs (see Chapter "Operational Safety").

During the work of retrofitting secure the machine conscientiously against other personnel and

prevent it from being turned back on without authorization, as described in the User Manual in the

chapter "Locking the Machine...".

There is additional, higher risk of accident when working with the SITEST program.

The SITEST program is only to be started by personnel who are authorized to do so. 2