Micron Maintenance Manual.pdf

MICRON MAINTENANCE MANUAL Edition 01/2018 EN w w w.a s m - s m t . c o m

MICRON

MAINTENANCE MANUAL

Edition 01/2018 EN

www.asm-smt.com

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scribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the informa-

tion in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

ASM Assembly Systems Weymouth Ltd

11 Albany Road

Granby Industrial Estate

Weymouth, Dorset

DT4 9TH, England

Item no.: 167152 Issue 3

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Please note the following:

3MAINTENANCE MANUAL MICRON 11/2017

Table of Contents

TABLE OF CONTENTS

1 PREVENTIVE MAINTENANCE 7

1.1 MACHINE INFORMATION 7

1.1.1 Monthly Maintenance Completed 7

1.2 INTRODUCTION 8

1.2.1 Safety 8

1.2.2 Material Safety Data Sheets 8

1.2.3 Philosophy 8

1.2.4 The Preventive Maintenance Schedule 8

1.2.5 Disposal Of Waste Materials 9

1.2.6 Warranty 9

1.3 CLEANING AND LUBRICATION 9

1.3.1 Cleaner Part Numbers 9

1.3.2 Lubrication Chart 10

1.3.3 Linear Bearings And Guide Rails 10

1.3.4 Ballscrews 10

1.4 MAINTENANCE PLAN 10

1.4.1 Module 1 11

1.4.2 Module 2 11

1.4.3 Accuracy Check 12

1.4.4 SPC Results 12

1.4.4.1 Examining The Collected Data 12

1.4.4.2 Authorization 12

1.5 MONTHLY MAINTENANCE 12

1.5.1 SPC Alignment Check 13

1.5.2 Machine Cycle Count 13

1.5.3 Maintenance Procedure For Month 1 14

1.5.3.1 SPC Alignment Check And Machine Cycle Count 14

1.5.3.2 Software 14

1.5.3.3 Monthly Maintenance 14

1.5.3.4 Monthly Hardware Check 16

1.5.4 Maintenance Procedure For Month 2 17

1.5.4.1 SPC Alignment Check And Machine Cycle Count 17

1.5.4.2 Software 17

1.5.4.3 Monthly Maintenance 17

1.5.4.4 Monthly Hardware Check 19

1.5.5 Maintenance Procedure For Month 3 21

1.5.5.1 SPC Alignment Check And Machine Cycle Count 21

1.5.5.2 Software 21

1.5.5.3 Monthly Maintenance 21

1.5.5.4 Monthly Hardware Check 23

1.5.6 Maintenance Procedure For Month 4 25

1.5.6.1 SPC Alignment Check And Machine Cycle Count 25

1.5.6.2 Software 25

1.5.6.3 Monthly Maintenance 25

1.5.6.4 Monthly Hardware Check 27

1.5.7 Maintenance Procedure For Month 5 29

1.5.7.1 SPC Alignment Check And Machine Cycle Count 29

1.5.7.2 Software 29

1.5.7.3 Monthly Maintenance 29

1.5.7.4 Monthly Hardware Check 31

1.5.8 Maintenance Procedure For Month 6 32

1.5.8.1 SPC Alignment Check And Machine Cycle Count 32

1.5.8.2 Software 32