YS24_Mainte_E.pdf - 第36页

2. UPS (Uninterruptible Power Supply) 4-4 2.1 Replacing the UPS battery (3 year) 4-4 3. Nozzle station 4-5 3.1 Checking the nozzle station status and cleaning the nozzle station (1 year) 4-5 Chapter 5 Lubrication points …

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1.5 Cleaning the Y-axis linear scale 3-9
1.6 Cleaning the multi-camera protective glass 3-10
2. Monthly inspection 3-11
2.1 Cleaning the nozzle air path 3-11
2.2 Inspecting each axis 3-12
3. Two-month inspection 3-13
3.1 Cleaning and greasing the X and Y axes 3-13
3.1.1 Cleaning and greasing the X-axis ball screw 3-13
3.1.2 Cleaning and greasing the X-axis guide 3-16
3.1.3 Cleaning and greasing the Y-axis guide 3-18
3.2 Cleaning and greasing the push-up axis (PU-axis) 3-20
3.3 Inspecting and cleaning the conveyor belt 3-22
4. Three-month inspection 3-28
4.1 Cleaning and replacing the ejector filter 3-28
4.2 Checking the ejector vacuum pressure 3-29
4.3 Operation check of head blow valve and cleaning blow valve 3-30
4.4 Cleaning the inside of the spline shaft 3-32
4.4.1 Cleaning the inside of the spline shaft 3-32
4.4.2 Checking the negative pressure 3-35
4.5 Checking spline shaft operation 3-36
4.5.1 Checking spline shaft Z-axis operation 3-36
4.5.2 Checking and cleaning around spline shaft 3-36
4.5.3 Lubricating the spline shaft (as needed) 3-37
4.6 Checking the SC-axis flex cable 3-38
4.7 Inspecting and replacing the air and oil mist filter 3-39
4.8 Dual stage only: Cleaning and lubrication of U axis (W2 axis) 3-41
5. Six-month inspection 3-44
5.1 Cleaning the fiducial camera 3-44
5.2 Cleaning the scan camera 3-45
5.3 Cleaning and lubricating the W-axis 3-46
6. One-year inspection 3-49
6.1 Checking the R-axis spline belt 3-49
Chapter 4 Maintenance of options
1. Ionizer 4-1
1.1 Cleaning the ionizer discharge needle (Monthly) 4-2
1.2 Replacing the ionizer discharge needle (2 year) 4-3
2. UPS (Uninterruptible Power Supply) 4-4
2.1 Replacing the UPS battery (3 year) 4-4
3. Nozzle station 4-5
3.1
Checking the nozzle station status and cleaning the nozzle station (1 year)
4-5
Chapter 5 Lubrication points and schedule
1. Lubrication preparations 5-1
1.1 Compatible grease 5-1
1.2 Grease gun 5-1
2. Lubrication points and schedule (Main machine) 5-2
2.1 X-axis 5-2
2.2 Y-axis 5-3
2.3 W-axis (U-axis) 5-4
2.3.1 Dual-stage specifications 5-4
2.3.2 Dual-lane specifications 5-5
2.3.3 Single-lane specifications 5-6
2.4 PU-axis 5-7
2.4.1 Dual-stage specifications 5-7
2.4.2 Dual-lane specifications 5-7
2.4.3 Single-lane specifications 5-8
2.5 Z-axis (Spline shaft) 5-9
Chapter 6 How to replace consumable parts
1. Nozzle 6-1
1.1 Replacing the nozzle tip and spring 6-1
1.2 Replacing the nozzle O-ring 6-2
2. Nozzle leaf springs 6-3
3. Ejector unit 6-5
3.1 Replacing an ejector bit 6-5
3.2 Replacing a valve (solenoid valve) 6-6
3.3 Replacing the cleaning blow valve 6-7
4. Conveyor 6-8
4.1 Replacing the conveyor belt 6-8
Appendix
1. Specifications A-1
1.1 Air regulator unit A-1
1.2 Power connection terminals A-2
1.3 Connection between machines A-3
1.3.1 PREVIOUS INTERFACE connector A-3
1.3.2 NEXT INTERFACE connector A-4
2. Warranty A-5