00196624-04_Service Manual WPC5_6_EN_01-2019.pdf - 第4页
3.7 Limit Switches, Sensors and Light Barriers .............................. ................................... .................... 3-68 3.7.1 Indroduction ..................... ...................................... …
1 General ................................................................................................................................................... 1-5
1.1 Notes on this documentation ............................................................................................................. 1-5
1.2 Document History .............................................................................................................................. 1-5
1.3 SIPLACE on the World Wide Web (WWW) ....................................................................................... 1-5
2 Operational Safety ................................................................................................................................. 2-6
2.1 Safety Instrucions .............................................................................................................................. 2-6
2.1.1 Staff Qualifications and Training ............................................................................................... 2-6
2.1.2 Safety Instructions for Working with Strong Magnetic Fields ................................................... 2-6
2.1.3 Safety Instructions for the Power Supply .................................................................................. 2-7
2.1.4 Safety Instructions for Work on the Cutting Device .................................................................. 2-8
2.1.5 Safety Instructions for the Compressed Air Supply .................................................................. 2-8
2.2 What To Do Before Starting Servicing Work... .................................................................................. 2-9
3 Replacing Spare Parts ........................................................................................................................ 3-10
3.1 Safety Instructions ........................................................................................................................... 3-10
3.2 Overview of the main assemblies .................................................................................................... 3-10
3.3 Drive Unit – Lifting Axis.................................................................................................................... 3-12
3.3.1 Preparations ............................................................................................................................ 3-12
3.3.2 Replacing the Lifting Axis Drive Motor .................................................................................... 3-13
3.3.3 Replacing the Lifting Axis Toothed Belt .................................................................................. 3-16
3.4 Drive Unit – Feed Axis ..................................................................................................................... 3-18
3.4.1 Preparations ............................................................................................................................ 3-18
3.4.2 Replace the Feed Axis Drive Motor ........................................................................................ 3-19
3.4.3 Replace the Drive Toothed Belt .............................................................................................. 3-22
3.4.4 Replace the Driver Unit ........................................................................................................... 3-23
3.4.5 Replace the Feed Axis Toothed Belt ...................................................................................... 3-24
3.4.6 Setting the Feed Axis Belt Tension ......................................................................................... 3-27
3.4.7 Replace the Linear Guide 2SRS9MUU+865LM ..................................................................... 3-29
3.5 Drive Unit Load Axis (WPC6 Only) .................................................................................................. 3-31
3.5.1 Preparations ............................................................................................................................ 3-31
3.5.2 Replace the Load Axis Drive Motor ........................................................................................ 3-34
3.5.3 Replace the Load Axis Drive Toothed Belt ............................................................................. 3-37
3.5.4 Replace the Lifting Magnets ................................................................................................... 3-39
3.5.5 Replace the Driver Assembly .................................................................................................. 3-42
3.5.6 Setting the Load Axis Belt Tension ......................................................................................... 3-43
3.6 Control Unit and Power Supply Unit ................................................................................................ 3-44
3.6.1 Position ................................................................................................................................... 3-44
3.6.2 Overview ................................................................................................................................. 3-46
3.6.3 Control Unit ............................................................................................................................. 3-47
3.6.4 Overview of Electrical Components ........................................................................................ 3-59
3.6.5 Power Supply Unit .................................................................................................................. 3-63
3.7 Limit Switches, Sensors and Light Barriers ..................................................................................... 3-68
3.7.1 Indroduction ............................................................................................................................ 3-68
3.7.2 Sensor 1 "WPTC available" ............................................................................................... 3-76
3.7.3 Sensor 9 "WPTC Lock Sensor Cloesd" ............................................................................. 3-77
3.7.4 Sensor 7 "WPTC Present in Tower" ................................................................................... 3-78
3.7.5 Sensor 8 Referenzsensor "Feed axis" ................................................................................ 3-79
3.7.6 Crash Light Barriers for Component Height 2 3 10 11 19 20 .................................... 3-81
3.7.7 Adjusting the Crash Light Barriers for Component height ...................................................... 3-90
3.7.8 Sensor 6 Reference Sensor "Lifting axis“ ........................................................................... 3-93
3.7.9 Sensor 5 Top Lifting axis limited switch ............................................................................ 3-94
3.7.10 Sensor 5 Bottom lifting axis limit switch .............................................................................. 3-96
3.7.11 13 Safety Switch .................................................................................................................... 3-98
3.7.12 Sensor 12 Reference Proximity Switch Load axis .............................................................. 3-99
3.7.13 Sensor 18 NSM module (WPC6) - Tray correctly inserted ................................................. 3-101
3.7.14 Sensor 15 NSM-Modul (WPC6) – Safety flap open .......................................................... 3-103
3.7.15 Sensor 17 NSM (WPC6) – Safety Sensor loading flap .................................................... 3-105
3.7.16 Sensor 14 NSM module (WPC6) – Tray detection sensor ................................................. 3-106
3.7.17 Sensor 16 NSM module (WPC6) – Safety Sensor for the Hand Guard ............................. 3-108
3.7.18 Lading flap close magnet ...................................................................................................... 3-110
4 Calibrating the Sensors in the Station Software ............................................................................ 4-111
4.1 Calibrating the Lifting Axis ............................................................................................................. 4-114
4.1.1 Requirements for Settings .................................................................................................... 4-114
4.1.2 Teaching the Zero Point Position .......................................................................................... 4-115
4.1.3 Reference Proximity Switch (Bero) ....................................................................................... 4-118
4.1.4 Calibrating the Limit Switch ................................................................................................... 4-119
4.1.5 Teaching the Load Axis Offset Point .................................................................................... 4-120
4.2 Calibrating the Feed Axis .............................................................................................................. 4-123
4.2.1 Requirements for Settings .................................................................................................... 4-123
4.2.2 Teaching the Zero Point Position .......................................................................................... 4-124
4.2.3 Reference Proximity Switch (Bero) ....................................................................................... 4-126
4.2.4 Calibrating the Limit Switch ................................................................................................... 4-128
4.2.5 Teaching the WPTC Transfer Position ................................................................................. 4-130
4.3 Calibrating the Load Axis (WPC6 only) ......................................................................................... 4-132
4.3.1 Teaching the Zero Point Position .......................................................................................... 4-133
4.3.2 Reference Proximity Switch (Bero) ....................................................................................... 4-135
4.3.3 Calibrating the Limit Switch ................................................................................................... 4-137
4.4 Performing a WPC Endurance Run ............................................................................................... 4-139
4.5 Storing and Restoring Machine Data............................................................................................. 4-140
Service Manual WPC5 / WPC6
1 General
1.1 Notes on this documentation
This document is a manual or a reference guide for service works at the waffle pack changer.
The service work described in this manual may only be performed by specially trained service
technicians, with appropriate qualifications and expertise.
1.2 Document History
Release
Changes
0
7
/2
0
1
1
First Edition
03/2013
Version
-
02;
Bug Fixes and Adjustment with the new gauge.
05/2014
Version
-
03; New Light Barriers for CO
-
Height.
1.3 SIPLACE on the World Wide Web (WWW)
Log into our SIPLACE® homepage at http://www.siplace.com.
➢ Select either the German or English version.
The different sections contain information about our products, services and contact persons.
In addition, registered customers can access the .
Here you can call up special information about our placement systems e.g.
• technical Documentation,
• technical Infos,
• Spare parts lists etc.
Registration for the user group is very simple:
➢ Click on the Link.
➢ Fill in the registration form and send it off to us.
Soon afterwards, you will receive your access authorization with USER ID and password..