00196624-04_Service Manual WPC5_6_EN_01-2019.pdf - 第77页

Service Ma nual W PC5 / WPC6 3.7.3 Sensor 9 "WPTC Lock Sensor Cloesd" Spare Part • Sensor anti-twist de vice [03056854 -xx] Removal/Insta llation ➢ Loosen the screw fas tening the se nsor (1). ➢ Pull the sens o…

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Service Manual WPC5 / WPC6
3.7.2 Sensor 1 "WPTC available"
Spare Part
• Proximity switch for WPTC available sensor [03056853-xx]
Removal / Installation
➢ Loosen the 6 screws fastening the metal cover on the feed axis and then remove this cover.
➢ Loosen the two fastening screws (1) on the sensor.
➢ Loosen the cable clamps and remove the cable ties.
➢ Unthread the connection cable as far as the control unit back plane and unplug it from the
terminal strip. The cable is run from the right-hand side, along the underside of the feed axis
to the left-hand side and from there to the back plane.
➢ Fit the sensor so that the sensor surface (2) points upwards.
➢ Align the sensor parallel to the white guidance rail (3).
➢ Restore the electrical connection and fix the connection cable into place..
Settings
➢ Check the sensor function.
➢
To do this, push a waffle pack tray carrier (WPTC) by hand over the sensor. The LED on the
underside of the sensor will show the status:
⇨ LED shines = switched
⇨ LED does not shine = not switched.
➢ Check whether the correct output was activated.
➢
Go to the station software menu
➢ Remove the waffle pack tray carrier.
⇨ The relevant display must be off.
1. Fastening screws
2. WPTC available sensor
3. Guidance rail
Service Manual WPC5 / WPC6
3.7.3 Sensor 9 "WPTC Lock Sensor Cloesd"
Spare Part
• Sensor anti-twist device [03056854-xx]
Removal/Installation
➢ Loosen the screw fastening the sensor (1).
➢ Pull the sensor (2) out of its mount.
➢ Loosen the cable clamps and remove the cable ties.
➢ Unthread the connection cable as far as the control unit back plane and unplug it from the
terminal strip.
➢ Push the new sensor (2) into the mount.
➢ Fix the sensor into place in its mount with the help of the fastening screw (1).
➢ Restore the electrical connection and fix the connection cable into place..
Settings
➢ The sensor must be fitted so that it switches reliably when the locking strip (5) is closed.
➢ Close and open the locking strip (5) manually. The sensor must switch when lock is closed.
➢ The LED on the sensor will show the status:
⇨ LED shines = switched
⇨ LED does not shine = not switched.
➢ Check whether the correct output was switched.
To do this, open the station software menu
The option must be enabled.
➢ Open the lock.
⇨ The corresponding display must be OFF.
Overview
1. Fastening screw for anti-twist proximity
switch
2. Sensor anti-twist device
3. Sensor cable for anti-twist device
4. crash light barrier for high components
5. Locking strip
Service Manual WPC5 / WPC6
3.7.4 Sensor 7 "WPTC Present in Tower"
Spare Part
• Waffle-pack tray carrier proximity switch in memory [03057841-xx]
Preparations
➢ Remove the cover on the load unit (see 3.5.1.1 [➙ 3-32]).
➢ Dismantle the lifting magnets (see "3.5.4 Replace the Lifting Magnets" [➙ 3-39]).
Settings
➢ Check the sensor function.
➢ To do this, push a WPTC, resp. the Base Plate of the Adjustment gauge, into the tower by
hand. The sensor must switch when the waffle pack tray moves past it.
➢ Move the WPTC/gauge back and forth inside the tower guidance. The sensor must switch
reliably.
➢ Move the waffle pack tray to the right and left inside the tower guidance. The sensor must
recognize the WPTC reliably. The LED on the sensor must shine continuously.
➢ The LED on the sensor will show the status:
⇨ LED shines = switched
⇨ LED does not shine = not switched.
➢ Check whether the correct output was activated.
To do this, open the station software menu Sensors
The option must be enabled.
➢ Remove the WPTC/gauge.
⇨ The corresponding display must be OFF.
Removal / Installation
➢ Loosen the two screws (1) fastening the sensor
mounting bracket (2).
➢ Loosen the cable clamps and remove the cable ties.
➢ Unthread the connection cable as far as the control
unit back plane and unplug it from the terminal strip.
➢ Fit the sensor so that the sensor surface (4) points to
the side.
➢ Align the sensor parallel to the mounting bracket (2).
The sensor surface (3) must be aligned centrally to
the edge of the waffle-pack tray carrier. Do not
dismantle the mounting bracket.
➢
Restore the electrical connection and fix the
connection cable into place.