Operating Instructions_VF366_en.pdf - 第7页
Table of contents 6.9.6 Infeed unit settings ......................................................................................................................... 173 6.9.7 Fluxer unit settings .....................…
Table of contents
6 Function description .......................................................................................................................................119
6.1 Read this first!............................................................................................................................................... 122
6.1.1 Target readers group ......................................................................................................................122
6.1.2 Supplementary documents ............................................................................................................122
6.2 Machine operation........................................................................................................................................ 123
6.2.1 Checking the EMERGENCY stop function........................................................................................123
6.2.2 Signal lamp......................................................................................................................................124
6.3 Prevailing term definitions in this instruction manual..................................................................................125
6.3.1 Dialogs ............................................................................................................................................125
6.3.2 Frames ............................................................................................................................................125
6.3.3 Radio button...................................................................................................................................125
6.3.4 Checkbox ........................................................................................................................................125
6.3.5 Dropdown menu.............................................................................................................................125
6.3.6 Input fields and display fields .........................................................................................................125
6.3.7 Function and dialog descriptions....................................................................................................126
6.3.8 Buttons ...........................................................................................................................................126
6.3.9 Symbols...........................................................................................................................................126
6.3.10 Operating instructions....................................................................................................................126
6.4 Visualization of the control processes ..........................................................................................................127
6.4.1 Top toolbar .....................................................................................................................................128
6.4.2 The bottom toolbar ........................................................................................................................129
6.4.3 The status bar .................................................................................................................................130
6.5 The [General settings] editing dialog ............................................................................................................ 131
6.5.1 The [Profile] dialog .........................................................................................................................132
6.5.2 The [User administration] dialog ....................................................................................................133
6.5.3 The [Accessibility] frame.................................................................................................................134
6.5.4 Creating a new user........................................................................................................................136
6.5.5 Changing the rights of a user..........................................................................................................137
6.5.6 Removing a user .............................................................................................................................138
6.5.7 The [File paths] editing dialog ........................................................................................................139
6.5.8 The [Logging] editing dialog............................................................................................................141
6.6 The [Weekly timer] setting dialog.................................................................................................................143
6.6.1 Setting the current time .................................................................................................................144
6.6.2 Setting the shut-down period.........................................................................................................144
6.6.3 Setting the switch-on and switch-off times....................................................................................145
6.7 The [Messages] editing dialog.......................................................................................................................147
6.7.1 Message types ................................................................................................................................148
6.7.2 Message description.......................................................................................................................149
6.7.3 The bottom toolbar ........................................................................................................................150
6.7.4 The [Messages administration] dialog............................................................................................151
6.7.5 The [Cyclic messages] settings dialog .............................................................................................153
6.7.6 The [Messages] setting dialog ........................................................................................................156
6.8 The process recorder ....................................................................................................................................158
6.8.1 The bottom toolbar of the process recorder..................................................................................159
6.8.2 The top frame of the [Process recorder] dialog..............................................................................160
6.8.3 The bottom frame of the [Process recorder] dialog.......................................................................162
6.9 The soldering program editor ....................................................................................................................... 164
6.9.1 The [Libraries] frame ......................................................................................................................165
6.9.2 The [Programs] frame.....................................................................................................................167
6.9.3 Creating a soldering program .........................................................................................................169
6.9.4 The [Soldering program data] dialog ..............................................................................................171
6.9.5 The setting options in the [General soldering program data] ........................................................172
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Table of contents
6.9.6 Infeed unit settings.........................................................................................................................173
6.9.7 Fluxer unit settings .........................................................................................................................174
6.9.8 Preheater module settings .............................................................................................................177
6.9.9 Soldering unit settings ....................................................................................................................181
6.9.10 Working with deflection measurement..........................................................................................184
6.9.11 Working with data sets...................................................................................................................185
6.9.11.1 Fluxer unit data sets .....................................................................................................187
6.9.11.2 Soldering module data set (single pot).........................................................................193
6.9.11.3 Soldering module data set (double pot).......................................................................196
6.9.11.4 Importing from CAD data .............................................................................................198
6.9.12 Working with multiple panels.........................................................................................................199
6.9.13 Filing previous versions of soldering programs ..............................................................................201
6.9.14 Saving soldering programs..............................................................................................................203
6.10 Working with code tables .............................................................................................................................204
6.10.1 What are [Code tables]?.................................................................................................................204
6.10.2 Creating a new code table ..............................................................................................................207
6.10.3 Adding a data set and assigning a soldering program ....................................................................208
6.10.4 How does ErsaSoft analyse the read code? ...................................................................................211
6.10.5 Changing an assignment.................................................................................................................212
6.10.6 Deleting, rename and copy a code table ........................................................................................212
6.10.7 Enabling a code table......................................................................................................................213
6.10.8 Code read error ..............................................................................................................................213
6.11 Selecting and starting a soldering program ..................................................................................................214
6.12 Machine operating modes ............................................................................................................................ 217
6.12.1 Changing the operating mode ........................................................................................................219
6.13 Soldering report and operating data............................................................................................................. 220
6.13.1 Machine operating data .................................................................................................................221
6.13.2 The soldering report .......................................................................................................................224
6.13.3 Recording a soldering report ..........................................................................................................226
6.13.4 Importing and displaying a soldering report ..................................................................................226
6.13.5 Settings for file naming, directories, file size..................................................................................227
6.14 Operation of the modules; input of set values .............................................................................................228
6.14.1 Infeed and infeed unit ....................................................................................................................230
6.14.2 Flux module ....................................................................................................................................231
6.14.3 Pre-heating .....................................................................................................................................232
6.14.4 Selective soldering module.............................................................................................................233
6.14.5 In and out module ..........................................................................................................................234
6.14.6 Entering set values..........................................................................................................................235
6.14.7 The input dialog [width adjustment] ..............................................................................................236
6.14.8 The settings dialog [Width adjustment] .........................................................................................239
6.14.9 Operation of the modules, module maintenance ..........................................................................241
6.14.10 Tutorial: Module maintenance .......................................................................................................242
6.15 The solder nozzle data table ......................................................................................................................... 246
6.15.1 The behaviour of the solder wave with different solder nozzles ...................................................246
6.15.2 The [Solder nozzle data table] settings dialog ................................................................................250
6.15.3 Prerequisites for installing a nozzle ................................................................................................253
6.15.4 Tutorial: Installing a new solder nozzle ..........................................................................................254
6.15.4.1 Entering a new nozzle into the nozzle table.................................................................254
6.15.4.2 Determining the [Warm offset] for a wave power of 1% .............................................258
6.15.4.3 Determining [Warm offset] for a 75% wave power and adjusting the gradient ..........260
6.16 Flux unit Flux application module: flux control (option) ...............................................................................262
6.17 Solder feed with turret bar container (option) ............................................................................................. 267
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Table of contents
7 Treatment of messages and malfunctions.......................................................................................................273
7.1 Displaying messages and errors.................................................................................................................... 274
7.2 The [Messages] editing dialog.......................................................................................................................275
7.3 Message types............................................................................................................................................... 276
7.4 Message description ..................................................................................................................................... 277
7.5 The bottom toolbar....................................................................................................................................... 278
7.6 The [Messages administration] dialog ..........................................................................................................279
8 Service and maintenance................................................................................................................................281
8.1 Service table.................................................................................................................................................. 283
8.2 Read this first!............................................................................................................................................... 286
8.2.1 Nationally valid safety and accident prevention regulations .........................................................286
8.2.2 Safe system operation ....................................................................................................................286
8.2.3 For your safety................................................................................................................................286
8.2.4 Service work on the spray fluxer ....................................................................................................286
8.2.5 Maintenance work at the soldering pot .........................................................................................287
8.2.6 Before service and maintenance work ...........................................................................................288
8.2.7 Service work on preheaters............................................................................................................290
8.2.8 Service in multi-shift operation ......................................................................................................290
8.2.9 Open and secure the hood via the PC ............................................................................................291
8.2.10 Handling of gas pressure springs ....................................................................................................292
8.3 Lubricants, auxiliary agents, tools................................................................................................................. 293
8.3.1 Lubricants used...............................................................................................................................293
8.3.2 Use of high-temperature grease in the hot area............................................................................294
8.3.3 Cleaning agents used......................................................................................................................294
8.3.4 Tools and auxiliary materials ..........................................................................................................295
8.4 Maintenance work to be performed before each shift ................................................................................ 297
8.4.1 Conveyor profiles and chains: visual inspection.............................................................................297
8.4.2 Solder nozzles: Visual inspection (selective soldering module) .....................................................298
8.4.3 Selective soldering module: Clean the solder pot ..........................................................................299
8.5 Maintenance work to be performed daily .................................................................................................... 307
8.5.1 Sensors: visual inspection...............................................................................................................307
8.5.2 Spray fluxer cleaning.......................................................................................................................308
8.5.3 Dynamic IR emitters with glass plate: Visual inspection and cleaning ...........................................310
8.5.4 Compressed air heating: Visual inspection.....................................................................................312
8.5.5 Solder feeding: visual inspection ....................................................................................................314
8.6 Maintenance work to be performed weekly ................................................................................................315
8.6.1 Checking the EMERGENCY STOP function ......................................................................................315
8.6.2 Suction in the process room visual inspection ...............................................................................316
8.6.3 Suction in the flux material storage space visual inspection ..........................................................317
8.6.4 Checking the function of the differential pressure switch (suction) ..............................................317
8.6.5 Check the pneumatic system..........................................................................................................319
8.6.6 Check the nitrogen input pressure .................................................................................................321
8.6.7 Check the nitrogen flow rate to the solder nozzle .........................................................................323
8.6.8 Solder level monitoring Checking input pressure...........................................................................324
8.6.9 Checking the nitrogen flow to the solder level monitoring............................................................326
8.6.10 Solder level monitoring: Check for proper operation.....................................................................327
8.6.11 Conveyor system: visual inspection................................................................................................328
8.6.12 Flux reserve: Visual inspection, cleaning ........................................................................................329
8.6.13 Spray fluxer: Cleaning the whole fluxer area..................................................................................330
8.6.14 Cleaning the selective soldering module .......................................................................................332
8.6.15 Visual inspection of the axis system (mechanics)...........................................................................333
8.7 Maintenance work to be performed monthly ..............................................................................................335
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