KD-2077_Maintenance_Guide_Rev1.1_C.pdf - 第4页
维修调整要领书 目录 Rev 1.1 ii 2-7 ． θ 轴原点传感器的更换 ............................................................... .......................................... 2-11 2-7-1 ． θ 轴原点传感器的拆卸 ................................................…
维修调整要领书 目录 Rev 1.1
i
目录
1 XY 装置 ...................................................................................................................................................... 1-1
1-1． XY电动机的交换 ........................................................................................................................ 1-1
1-1-1． X轴电动机的拆卸 ............................................................................................................. 1-1
1-1-2． X轴电动机的安装 ............................................................................................................. 1-1
1-1-3． Y轴电动机（L）的拆卸................................................................................................. 1-3
1-1-4． Y轴电动机（L）的拆卸................................................................................................. 1-4
1-1-5． Y轴电动机（R）的拆卸................................................................................................. 1-5
1-1-6． Y轴电动机（R）的安装................................................................................................. 1-6
1-2． 传感器交换...................................................................................................................................... 1-7
1-2-1． X轴传感器的交换 ............................................................................................................. 1-7
1-2-2． Y轴传感器的交换 ............................................................................................................. 1-7
1-3． XY 拖链缆线及 Y 拖链缆线线束交换要领书.................................................................... 1-8
1-3-1． XY拖链缆线及 Y 拖链缆线的拆卸............................................................................. 1-8
1-3-2． XY拖链缆线的组合固定...............................................................................................1-11
1-3-3． Y拖链缆线和 XY 拖链缆线的组合安装.................................................................1-13
1-3-4． 点胶头周边和 XY 输送带的线束...............................................................................1-15
2 点胶头装置............................................................................................................................................... 2-1
2-1． Z 电动机的更换 ............................................................................................................................. 2-3
2-1-1． 电动机的拆卸 ...................................................................................................................... 2-3
2-1-2． Z电动机的安装 .................................................................................................................. 2-3
2-2． 温调块的更换 ................................................................................................................................. 2-4
2-2-1． 温调块的拆卸 ...................................................................................................................... 2-4
2-2-2． 温调块的安装 ...................................................................................................................... 2-5
2-3． 温调金属的更换 ............................................................................................................................ 2-6
2-3-1． 温调金属的拆卸 ................................................................................................................. 2-6
2-3-2． 温调金属的安装 ................................................................................................................. 2-6
2-4． θ皮带的更换 .............................................................................................................................. 2-7
2-4-1． θ皮带的拆卸 ..................................................................................................................... 2-7
2-4-2． θ皮带的安装 ..................................................................................................................... 2-8
2-5． θ电动机的更换 ......................................................................................................................... 2-9
2-5-1． θ电动机的拆卸 ................................................................................................................ 2-9
2-5-2． θ电动机的安装 ................................................................................................................ 2-9
2-6． Z 轴原点传感器的更换.............................................................................................................2-10
2-6-1． Z轴原点传感器的拆卸..................................................................................................2-10
2-6-2． Z轴原点传感器的安装..................................................................................................2-10
维修调整要领书 目录 Rev 1.1
ii
2-7． θ轴原点传感器的更换.........................................................................................................2-11
2-7-1． θ轴原点传感器的拆卸................................................................................................2-11
2-7-2． θ轴原点传感器的安装................................................................................................2-12
2-8． 点胶头软管的更换 .....................................................................................................................2-13
2-8-1． 点胶头软管的拆卸...........................................................................................................2-13
2-8-2． 点胶头软管的安装...........................................................................................................2-14
2-9． Z 汽缸的更换................................................................................................................................2-17
2-9-1． Z汽缸的拆卸 .....................................................................................................................2-17
2-9-2． Z汽缸的安装 .....................................................................................................................2-19
2-10． 坏板标记传感器的更换 .........................................................................................................2-23
2-10-1． 坏板标记传感器的拆卸 ..............................................................................................2-23
2-10-2． 坏板标记传感器的安装 ..............................................................................................2-24
2-11． 点胶头装置的全部更换 .........................................................................................................2-25
2-11-1． 点胶头装置的拆卸 ........................................................................................................2-25
2-11-2． 点胶头装置的安装 ........................................................................................................2-26
2-12． 更换后的再调整项目..............................................................................................................2-27
3 点胶头周边............................................................................................................................................... 3-1
3-1． MAC电磁阀的更换 .................................................................................................................... 3-1
3-1-1． MAC电磁阀的拆卸 ........................................................................................................... 3-1
3-2． 电空变换调节器的更换............................................................................................................ 3-4
3-2-1． 电空变换调节器的拆卸................................................................................................... 3-4
3-2-2． 电空变换调节器的安装................................................................................................... 3-4
3-3． 5端口电磁阀的更换 .................................................................................................................. 3-5
3-3-1． 端口电磁阀组的拆卸........................................................................................................ 3-5
3-3-2． 5端口电磁阀的安装......................................................................................................... 3-5
3-4． 点胶头基板的更换...................................................................................................................... 3-6
3-4-1． 点胶头主电路的更换........................................................................................................ 3-6
4 基板传送装置.......................................................................................................................................... 4-1
4-1． 传送皮带的更换........................................................................................................................... 4-1
4-2． 传送皮带轮的更换...................................................................................................................... 4-2
4-2-1． 传送皮带轮Ａ组：E21117150A0.................................................................................... 4-2
4-2-2． 传送皮带轮Ｂ组：E20897210A0.................................................................................... 4-2
4-3． IN/OUT马达的更换................................................................................................................... 4-3
4-4． CENT马达的更换 ....................................................................................................................... 4-4
4-5． IN/OUT传感器的更换 .............................................................................................................. 4-5
4-6． WAIT传感器的更换.................................................................................................................... 4-6
4-6-1． 光纤部的更换........................................................................................................................ 4-6
4-6-2． 放大器的更换 ...................................................................................................................... 4-7
维修调整要领书 目录 Rev 1.1
iii
4-7． STOP/C.OUT传感器的更换.................................................................................................. 4-8
4-8． 止动器缸筒的更换...................................................................................................................... 4-9
4-9． 支撑台原点传感器（BU 原点传感器）的更换............................................................4-10
4-10． T-PIN传感器的更换（选购品）.....................................................................................4-11
4-11． 推顶器Ｙ缸筒的更换（外形基准）.................................................................................4-12
4-12． 减压阀的更换...........................................................................................................................4-13
4-13． 中心销的更换（选购品）...................................................................................................4-14
4-14． 支撑台马达的更换（BU 马达的更换）........................................................................4-15
4-14-1． 转矩架和支撑台马达的间隙 ......................................................................................4-15
4-14-2． 支撑台驱动用同步皮带的张力调整........................................................................4-16
4-14-3． 支撑台的平面调整..........................................................................................................4-17
4-15． 支撑台 ENC 的更换................................................................................................................4-18
5 OCC 装配 .................................................................................................................................................. 5-1
5-1． OCC装配件更换 ......................................................................................................................... 5-1
5-2． CCD 摄像机、镜头的更换...................................................................................................... 5-2
5-3． OCC 同轴／角度照明电路板组件的更换.......................................................................... 5-3
5-4． 滤光镜的更换 ................................................................................................................................. 5-4
5-5． 对焦调整........................................................................................................................................... 5-6
5-6． OCC照明的光亮调整 ............................................................................................................... 5-7
5-7． 更换后的重新调整一览.............................................................................................................. 5-7
6 空气机器.................................................................................................................................................... 6-1
6-1． 数字压力开关的更换................................................................................................................. 6-1
6-1-1． 数字压力开关的调整........................................................................................................ 6-1
6-2． 滤清器的更换................................................................................................................................ 6-3
6-3． 空气驱除装置（选项）的安装 ............................................................................................. 6-4
6-3-1． 空气驱除装置的组合........................................................................................................ 6-4
6-3-2． 空气驱除装置的组装........................................................................................................ 6-6
7 SW 类 .......................................................................................................................................................... 7-1
7-1． 按键开关的更换 ............................................................................................................................ 7-1
7-2． 紧急停止开关的更换................................................................................................................... 7-2
7-3． 护罩打开开关的更换................................................................................................................... 7-3
7-3-1． 开关主体 ................................................................................................................................ 7-3
7-3-2． 操作键..................................................................................................................................... 7-4
8 其它机器.................................................................................................................................................... 8-1
8-1． CRT（视觉监视器）的更换................................................................................................... 8-1
8-2． FDD的更换 （选购品） ......................................................................................................... 8-2
8-3． LCD 监视器的更换 ..................................................................................................................... 8-3