IPC-2223-Design-Standard-for-Flex-and-Rigid-Flex-Circuits.pdf - 第9页

Important Element #4 Rigid-Flex Air Gap Some designs require higher ex layer counts to meet the circuit routing requirements. Minimizing the ex layer count to 1 or 2 layers has the multiple advantages of improved exib…

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SPECIFY ADHESIVELESS FLEX CORE BY THE
IPC SPECIFICATION IN THE DRAWING NOTES
AND GRAPHICALLY IN THE MATERIAL STACKUP
IN THE FABRICATION DRAWING
Adhesive flex core (top), adhesiveless flex core (bottom).
Important Element
#4
Rigid-Flex Air Gap
Some designs require higher ex layer counts to meet the circuit routing
requirements. Minimizing the ex layer count to 1 or 2 layers has the
multiple advantages of improved exibility, tighter bend capabilities, and
reduced cost but is not always achievable in higher density designs. For 3
ex layers or more IPC recommends, whenever possible, conguring the
ex layers as independent pairs rather than laminating all the ex layers
together into one stack. This conguration is referred to as an “air gap”
construction due to the open space between ex layers. The recommended
air gap construction eliminates the all ex adhesives within the rigid
sections and the associated via hole reliability concerns.
IPC 2223 does allow laminating all ex layers together for designs with two
sided shielding or stripline impedance control requirements. This is with the
recommendation that the use of adhesive layers be minimized and is not to
exceed 10% of the total ex thickness.
An added benet of the air gap construction is signicantly improved
exibility. The ex pairs act individually when bent and provide almost as
much exibility as a two layer only conguration
DEFINE AIR GAP CONSTRUCTION
REQUIREMENTS IN THE FABRICATION
DRAWING NOTES AND MATERIAL STACKUP
Examples of both air gap and non-air gap constructions.