00198171-02_Technical_Training_FSE_TX-Series_EN.pdf - 第72页
6 Conveyor System 6.5 Parts Exchange / Settings / Calibration 72 Technical Training FSE SIPLACE TX-Series 01/2018 * For the defined measuring position please refer to the service manual. ** For detailed information about…
6 Conveyor System
6.5 Parts Exchange / Settings / Calibration
Technical Training FSE SIPLACE TX-Series 01/2018 71
CAN cable IDC Connector Upstream configuration Downstream configuration
-X1 -X1*(cable: downstream) CAN3.EXT (TX)
-X1* No connection / spare -X1 (cable:upstream)
-X52 -X52 (shuttle upstream) -X52 (shuttle downstream)
TSP 420 jumper setting JP1 pin 1 and 2 is shorted JP1 pin 2 and 3 is shorted
NOTICE
Shuttle safety loop
The safety loop is not a hardware connected to the machine.
The safety loop is controlled by the machine software via CAN bus.
6.5 Parts Exchange / Settings / Calibration
6.5.1 Parts Exchange / Adjustment or Setting
Conveyor Parts Exchange Tools/ Setting Calibration
Lifting table plate Check motor current (lifting)
Lifting table motor
●
Calibrate motor
●
Check motor current (lift-
ing)
Conveyor drive* Belt tension device
●
Motor belt: 210Hz±20
●
Input: 49Hz±5
●
PA: 62Hz±5
●
Output: 170Hz±10
Check motor current (transport)
Toothed belt (conveyor belt)* Adjust belt tension in Input /
PA / Output, detail see above
Check motor current (transport)
Toothed belt (conveyor drive)* Belt tension device
Motor belt: 210Hz±20
Check motor current (transport)
Drive (width adjustment)* Belt tension device
●
Lane1: 25Hz±2
●
Lane2: 21Hz±2
●
Check motor current
(width)
●
Check width of conveyor
Toothed belt
(width adjustment)
Same with drive change,
see above
●
Check motor current
(width)
●
Check width of conveyor
Deflection pulley
(width adjustment)
Same with drive change,
see above
●
Check motor current
(width)
●
Check width of conveyor
Laser light barrier for the trans-
mitter / receiver
Adjust laser Calibrate transport fiducial
Fiber optic sensor Teach sensor in GUI
Fiber optic cable Teach sensor in GUI
Conveyor Control TSP420
●
Check Jumping Setting
●
Check/download firmware
X-fiducial bar ** Mechanical adjustment of the
PCB top edge to the transport
height
Calibration of the head offset
occurs automatically
Vacuum tooling *** ACT 15 µm tool Calibrate vacuum tool
6 Conveyor System
6.5 Parts Exchange / Settings / Calibration
72 Technical Training FSE SIPLACE TX-Series 01/2018
* For the defined measuring position please refer to the service manual.
** For detailed information about installing the fiducial bars refer to the service manual.
*** For detailed information how to setup the vacuum tooling refer to the ACT user manual, order
number 00196351-01 or the installation guide "Basic-Pack Vacuumtooling TX-Serie", order number
00198328-01.
Shuttle Parts Exchange Tools/ Setting Calibration
Conveyor Synchronize Belt Belt tension device
216 +/- 10hz
DC-Gear Motor with Synchron-
izing Disc
Toothed belt-Synchroflex
5+-0.1 AT3 /150
Belt tension device
287~351 Hz
Width and aligning the fixed rail
calibration
Toothed Belt-
(PCB Transport Belt Drive)
see DC-Gear Motor
Toothed Belt-Synchroflex
(Width Adjustment)
5+-0.1 AT3 /201
Belt tension device
220~268 Hz
Width adjustment motor see Toothed Belt Width and aligning the fixed rail
calibration
Shuttle Motor See Toothed Belt Width and aligning the fixed rail
calibration
Shuttle Toothed Belt-Syn-
chroflex
see Toothed Belt
For further detailed information refer to the service manual.
6 Conveyor System
6.5 Parts Exchange / Settings / Calibration
Technical Training FSE SIPLACE TX-Series 01/2018 73
6.5.2 Calibration after Repair / Adjustment
6.5.2.1 Explanation of the conveyor calibrations
Calibrating the motor (lifting motor)
The reference run point of the motor is determined.
Checking the motor current (lifting motor)
The lifting table is moved slowly up and down. The motor current is determined and stored, the cur-
rent value will be used to determine that board is clamped tightly or not.
Checking the motor current (transport)
Transport motor is moved, then the motor current is determined and stored. This function can be
used to check that the conveyor is moving uniformly. Can also be done in the Maintenance GUI.
The Maintenance GUI will indicate if the value is good or bad.
Checking the motor current (width)
The motor current during width adjustment is determined and stored.
Calibrating the width of conveyor
This determines the difference between the set width and the measured width. The results are
saved in the conveyor controller as correction values and taken into account later when setting and
measuring the conveyor lane width.
Board reference corner
Measure fiducial in conveyor rail to determine board stopping position in PA.
Teaching the sensor
Reset the sensor light sensitivity to make sure that the board can be monitored by the sensor.
6.5.2.2 Calibrating the motor (Lifting)/ Checking the motor current (Lifting/ Transport/
Width)
Check and calibrate and check motor menu
1. Log on as Machine Service.
2. Select Calibration menu.
3. Select Conveyor configuration.
4. Select required motor to calibration.