KE-2070-2080-2080R 操作手册2 Rev00.pdf - 第10页
KE-2070/2080 操作手册Ⅱ目录 Rev02 iv 4-4-5 机器设置 ····························· 4-73 4-5 手动控制 ································ 4-74 4-5-1 概要 ······························· 4-74 4-5-2 手动控制的起动与结束 ······················· 4-75 4-5-3…
KE-2070/2080 操作手册Ⅱ目录 Rev02
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第 4 章 其他功能····························4-1
4-1 数据库 ································· 4-1
4-1-1 数据库的使用方法 ·························· 4-1
4-1-2 启动数据库 ····························· 4-4
4-1-3 元件数据（包括图像数据）的制作与编辑 ················ 4-9
4-1-3-1 追加 ····························· 4-9
4-1-3-2 复制 ····························· 4-10
4-1-3-3 注册(在数据库中的注册) ···················· 4-11
4-1-3-4 注册(在编辑程序中的注册) ··················· 4-12
4-1-3-5 删除 ····························· 4-13
4-1-3-6 重命名 ···························· 4-13
4-1-3-7 替换 ····························· 4-14
4-1-4 包装类型（包装代码） ························ 4-14
4-1-5 查找 ································ 4-15
4-1-6 工具 ································ 4-16
4-1-6-1 数据库工具 ·························· 4-16
4-1-6-2 厂商 ····························· 4-21
4-1-6-3 球模式编辑 ·························· 4-21
4-1-6-4 选项 ····························· 4-22
4-1-7 制作图像数据 ··························· 4-24
4-1-8 打印 ······························· 4-25
4-1-9 退出数据库 ···························· 4-25
4-2 操作选项 ································ 4-26
4-2-1 概要 ······························· 4-26
4-2-2 详细设置项目 ··························· 4-26
4-2-2-1 示教····························· 4-26
4-2-2-2 生产(显示)·························· 4-27
4-2-2-3 设置生产功能选项······················· 4-29
4-2-2-4 设置生产的功能 2 选项····················· 4-31
4-2-2-5 生产时的暂停选项设置····················· 4-32
4-2-2-6 生产时的检查选项设置····················· 4-34
4-2-2-7 设置使用单元选项······················· 4-35
4-3 设备运行信息 ······························ 4-37
4-4 机器设置 ································ 4-38
4-4-1 概要 ······························· 4-38
4-4-2 机器设置的启动与退出 ······················· 4-39
4-4-3 文件 ······························· 4-41
4-4-3-1 已注册的吸嘴一览表······················ 4-41
4-4-3-2 读取吸嘴数据························· 4-41
4-4-4 设置各组 ····························· 4-42
4-4-4-1 ATC 吸嘴配置 ························ 4-42
4-4-4-2 无吸嘴真空值 ························ 4-46
4-4-4-3 基准针的位置 ························ 4-47
4-4-4-4 外形基准位置 ························ 4-48
4-4-4-5 MTC 滑梭吸取位置 ······················ 4-49
4-4-4-6 MTS 装配位置偏差 ······················ 4-50
4-4-4-7 元件废弃位置 ························ 4-52
4-4-4-8 IC 回收带位置 ························ 4-53
4-4-4-9 贴片头（Head）待命位置 ··················· 4-54
4-4-4-10 使用单元 ·························· 4-55
4-4-4-11 HLC 连接 ·························· 4-63
4-4-4-12 基板传送 ·························· 4-64
4-4-4-13 信号灯 ··························· 4-65
4-4-4-14 坏板标记传感器示教 ····················· 4-66
4-4-4-15 共面检测 ·························· 4-68
4-4-4-16 VCS 脏污检查 ························ 4-69
4-4-4-17 设置检查校准块标记脏污 ··················· 4-70
4-4-4-18 激光面接触检查 ······················· 4-71
KE-2070/2080 操作手册Ⅱ目录 Rev02
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4-4-5 机器设置 ····························· 4-73
4-5 手动控制 ································ 4-74
4-5-1 概要 ······························· 4-74
4-5-2 手动控制的起动与结束 ······················· 4-75
4-5-3 贴片头控制菜单 ·························· 4-76
4-5-4 激光图像显示 ··························· 4-76
4-6 自动校准 ································ 4-78
4-6-1 概要 ······························· 4-78
4-6-2 设置组 ······························ 4-79
4-6-2-1 激光传感器高度························ 4-79
4-6-2-2 吸嘴旋转中心························· 4-80
4-6-2-3 贴片头偏差·························· 4-81
4-6-2-4 VCS 摄像机偏差 ························ 4-83
4-6-2-5 真空校准··························· 4-84
4-6-2-6 FCS（选购件） ························ 4-84
4-7 其它 ·································· 4-85
4-7-1 记录工具（Log Tool） ······················· 4-85
4-7-2 自动取得记录功能 ························· 4-86
4-7-3 停电对策 ····························· 4-88
第 5 章 维护······························ 5-1
5-1 日常检查项目一览 ···························· 5-1
5-2 各部分的检查 ······························ 5-2
5-3 清扫 ·································· 5-13
5-4 注油 ·································· 5-24
5-5 更换 UPS 蓄电池 ····························· 5-28
5-6 消耗品一览表 ······························ 5-31
5-7 推荐定期更换用的零部件 ························· 5-32
第 6 章 操作故障的排除方法······················· 6-1
6-1 贴片偏移 ································ 6-1
6-2 元件吸取错误 ······························ 6-6
6-3 激光识别(元件识别)错误 ························· 6-7
6-4 吸嘴装卸错误 ······························ 6-7
6-5 标记(BOC 标记、IC 标记)识别错误 ····················· 6-8
6-6 图像识别错误 ······························ 6-9
6-7 其它错误 ································ 6-10
操作手册Ⅱ Rev02
1-1
第 1 章 设备概要
1-1 前言
KE-2070 和 KE-2080 是 KE-2050R/KE-2060R 的后续机型，继承了以往构筑的模块化概念所
具有的灵活性，是经济性、可靠性、维护性与安全性得到进一步提高的逐片式新系列贴片机。
KE-2070/KE-2080 几乎全部可对应以往的 KE-2000 系列备有的选项群。另外还可利用主控
计算机(HLC)，对以往的 KE 系列贴片机以及，JUKI 制造的点胶机生产线进行控制，构筑对应
各种应用软件的生产线。
操作方面采用 Windows XP 操作系统软件（基础软件），更加容易操作。
* KE-2070 主要适用于小型芯片元件的贴片，同时也可用于薄型芯片形状的元件以及 QFP、
CSP 及 BGA 的贴片。
* KE-2080 除具有上述性能之外，还可对大型 QFP、CSP、BGA 等 IC 进行贴片。
1-2 特点
☆ 使用 6 个吸嘴可同时识别的新形式激光校准传感器(LNC60)，实现高速贴片。
* 1 个 LNC60 贴片头由 6 个吸嘴构成（KE-2070）
* 1 个 LNC60 贴片头（6 个吸嘴）+1 个 IC 贴片头的 7 个吸嘴构成（KE-2080）。
☆ 标准装置有新形式激光校准传感器，具备对应 0402 元件的贴片功能。（必须安装选购项
吸嘴）
☆ 各吸嘴轴的上下动作、旋转动作均采用独立的 AC 伺服马达控制，不受贴片图案影响，实
现了高速贴片。
☆ 识别元件的摄像机具有判断图案一致性的功能，提高了对基板标记的识别能力。同时，利
用区域基准标记识别功能，可对一组标记进行多个元件的贴片。
☆ 贴片机具有识别贴片位置偏移和自动校正功能（FCS:Flexible Calibration System）,可
以保持交货当时的贴片精度。(选项)
☆ 配备位置校正摄像机、高度测量装置、送料器统一准备功能（选项），把准备作业的停机
时间缩短到最低限度，实现了设备的高运转率。
☆ 在激光校准时可检测出芯片站立，提高了吸取贴片的可靠性。
☆ 基板支持部分(支撑台)由马达驱动，可防止释放基板时的震动、造成贴片元件偏移，并减
少夹紧、释放所需的时间。
☆ 采用位置校正摄像机和高度测量装置，准备工作不必打开机盖，提高了安全性。
☆ 可通过标准摄像机（OCC）检测出坏板标记。
☆ 为防止元件挂错位导致的贴片错误，配备了防止元件误装系统（SCS，元件贴装控制系统）。
（选项）
☆ 在送料器部安装 LED 显示的 FPI（送料器位置指示器），生产时可发出“元件用完通知”、
“元件剩余量警告”，利于提高更换元件的操作效率。(选项)
☆ 采用 Windows XP 操作系统，容易操作。
☆ 负荷校正·站台具备负荷检测功能及校正功能。