S-Product_Flyer.pdf - 第4页

4 The kolb AQUBE ® series offer next-generation cleaning systems - even more efficient, even more compact, easy to handle and maintain, pre-equipped for extended water management and cyber-physically ready for the smart …

100%1 / 21
3
What contamination must be cleaned in which area?
Cleaning in electronics production
21
4
3
8
6
7
5
10
9
The up to date cleaning requirements:
• Reproducible quality in electronics product cleaning
• Fastest possible reutilization of tools in electronics tools cleaning
• Flexible, versatile, industry 4.0 ready smart systems with a preferably multiple process application spectrum
• Water and energy saving operation
• No extra safety areas required
• Ecologically safe processes with ecologically safe chemistry
• Detergents that clean fast and thoroughly without residues
• Uncomplicated disposal or processing of cleaning detergents
11
12
www.kolb-ct.com
Areas Goods to be cleaned Contaminations
SMD-
adhesive
SMD-
paste
Flux
Colophony
condensation
Flux
Colophony
residues
Dust
Grease
Oil
Electronic
products
cleaning
Assembled PCBs
DCBs
Hybrids / HDIs / SiPs
Misprints (single side mounted)
Electronic
tools
cleaning
Screens / Stencils
Misprints (bare boards)
Carriers / Pallets
Condensation traps
(Filters, ra-
diators from convection reflow ovens)
ESD Boxes / Containers
Magazines / Trays
Machinery parts
(Flux units - sheet metal - pumps etc.)
Process chambers
(Soldering systems)
Other production tools
2
3
4
65
7
8
9
10
11
12
NOTES
4
The kolb AQUBE
®
series offer next-generation cleaning
systems - even more efficient, even more compact, easy
to handle and maintain, pre-equipped for extended water
management and cyber-physically ready for the smart
factory (SF ready).
Cleaning of power electronics and PCBAs with increasingly
complex physical structures is a significant factor for profitable
production. The thorough removal of fluxes, rosin, resin, copper
oxide and aggressive soldering support-substances is the main
task to prevent failures during production and even more so
when the products are working.
The kolb AQUBE
®
X series offers market-leading process safety
and personnel protection for the cleaning of complex and valu-
able PCBs. Various chamber sizes, different rotor configurations
and drying technologies always provide the best solution for
every demand. All systems of the AQUBE
®
X series operate
in a fully automatic 5step process: Cleaning, MediumWipe
®
,
rinsing (tap water), DI-water rinsing and
CWA
®
supercharger compression drying
or VMH
®
TurboDigital evaporative drying.
All systems are pre-equipped for efficient
water recycling and / or disposal (see
page 12) modules.
PRODUCT CLEANING - PCBs, DCBs, HDIs, SIPs
AQUBE
®
X series: For the highest demands
ClosedLoopPowerSpray
®
The main features of the AQUBE
®
X series:
• Three tank system with up to five circuits function
• Intelligent network connectivity for industry 4.0
• Relative cleaning time of one eurocard: 6.5 sec. (XH9)
• Process and service intervals PLC controlled
• Event issuing and software control via touch screen
• Cleaning up to 55 °C (standard), up to 80 °C (HT-version)
• ClosedLoop processing of cleaning and rinsing fluid
• Autom. adjustment of rinse water and ionic residues quality
• Traceability (SPC scanner, touch-monitor, industry PC)
• VARIccess
®
service access for easy maintenance
PREMIUM
kolb systems: solid - flexible - safe - smart Further information: www.kolb-ct.com
Hybrids / HDIs / SiPs
DCBs
Assembled PCBs
Slide-in unit
SpeedLoad cart
AQUBE
®
XH5, XH7, XH9
Capacity: up to 830 (19 m
2
) eurocards in up to four
baskets, suitable for horizontal DCB cleaning (H9, XH7),
PolyPower
®
pressure, up to 8 horizontal spray rotors, VMH
®
TurboDigital hot air evaporative drying, 1.1 - 3 m
2
footprint
Process chambers: from W 540 mm, D 590 mm, H 570 mm
up to 970 (W), 955 (D), 900 (H) mm
AQUBE
®
XV7, XV9
Capacity up to 72 eurocards in a wash cart or 40 DCB
panels (5“ x 7“), up to eight vertical spray rotors, CWA
®
supercharger compression drying, 1.6 - 3 m
2
footprint
Process chambers: from W 700 mm, D 710 mm, H 720 mm
up to W970 (W), 955 (D), 900 (H) mm
AQUBE
®
XH9 AQUBE
®
XV7
NOTES
5
Cleaning of PCBs is not only a necessary prerequisite for reliab-
le varnishing and embedding and thus consequently climatic
safety / leaking current safety. It also helps to eliminate mistakes
and thereby preserves the value of mounted PCBs and ensures
the optical quality of electronic components.
The kolb AQUBE
®
L series offers extremely fast and compact
batch cleaners with integrated process circuits for the fine
cleaning of PCB components, hybrids, SiPs, HDIs etc. becoming
a serious part of the value added chain.
The main features of the AQUBE
®
L series:
• Two tank combi system with three circuits
• Intelligent network connectivity for industry 4.0
• 101 freely selectable process programs
• Relative cleaning time per PCBA: 8 sec.(LH7)
• Process and service intervals PLC controlled
• Event issuing and intuitive software control via touch screen
• Cleaning up to 55 °C (standard), up to 80 °C (HT-version)
• ClosedLoop processing of cleaning
and rinsing fluid
• Automatic adjustment of rinse water
and ionic residues quality
• Traceability (SPC scanner, touch-
monitor, industry PC)
• VARIccess
®
service access for easy
maintenance
PRODUCT CLEANING - PCBAs, hybrids, misprints
AQUBE
®
L series: fast, efficient, process safe
The systems of the AQUBE
®
L series operate in a fully automatic
4step process: Cleaning, rinsing (tap water), DI-rinsing, VMH
®
TurboDigital evaporative drying (optionally CWA
®
supercharger
compression drying).
The horizontal rotor system with asynchronous pressure spray-
rotors prevents spray shadows / dead spots and cares for
thorough cleaning even of micro-dirt.
Both systems are pre-equipped for efficient water recycling and /
or disposal modules (see page 12).
ClosedLoopPowerSpray
®
PREMIUM
Assembled PCBs
Hybrids / HDIs / SIPs
Drawer basket
kolb systems: solid - flexible - safe - smart Further information: www.kolb-ct.com
DoubleSpeed load cart
Scissors lift loader
AQUBE
®
LH5
Up to 176 eurocards in up to two baskets, up to four rotors
with PolyPower
®
pressure technology, VMH
®
TurboDigital
hot air evaporative drying (control range 45 - 120 °C),
smart factory ready, 1.1 m
2
footprint
Process chamber: 540 (W) x 590 (D) x 570 (H) mm
AQUBE
®
LH7
Up to 540 eurocards in up to three baskets, up to six rotors
with PolyPower
®
pressure technology, VMH
®
TurboDigital
hot air evaporative drying, (control range 45 - 120 °C),
smart factory ready, 1.6 m
2
footprint
Process chamber: 700 (W) x 720 (D) x 710 (H) mm
AQUBE
®
LH5 AQUBE
®
LH7
NOTES