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Station Software 704.03 SP1 / Installation Manual Ausgabe 10/2011 Edition 3.3.2 X-series placement machines ► Install the 704.03 SP1 machine computer software for two-comput er operation, see chapter 5 . ► Install the Vi…
Station Software 704.03 SP1 / Installation Manual Ausgabe 10/2011 Edition
► SX 1/2 placement machine:
In order to use the "Long Board" option and the "Gantry Modularity" functionality, PCB mapping
and head mapping have to be performed.
► Placement machines with FC camera:
The entire placement head has to be calibrated.
► X4I placement machine:
The machine zero points, tables, nozzle changers, PCB reference corners and, if stationary
cameras are present the placement heads as well, have to be recalibrated (due to a changed
handling of double zero points on the X4I placement machine). No mapping is necessary.
► Save the calibration data for the placement heads (except Twin Head) in the EEPROM
(see section 7.8).
3.3 Upgrading from the 703.01 software version
► Please pay attention to the Technical Informations TI2010-10V02 and TI2010-10C02 when you
download the embedded software.
► Recalibrate the travelling ranges.
► Recalibrate the external cameras.
This is required, as the z height has been adapted for the dp calibration.
3.3.1 SX-series placement machines
► SX-series placement machines in the field:
Due to the SW component counter, the HCU/GCU and sensor modules have to be
programmed. For this, perform the work steps that are described in the Technical Informations
TI2010-02V01 and TI2010-02C01 about programming HCU/GCU for the 704 upgrade. These
work steps can only be performed by the SIPLACE Service.
► Exchange the X/Y sensor modules to X-03068500-03 / Y-03064608-03.
► Install the 704.03 SP1 station software.
► Shut down the machine.
► Remove the tables.
► Switch on the machine again and wait until all error messages have been displayed and the
eSW download menu is enabled.
► Perform the eSW download for all subsystems.
► Reboot the machine.
► Place the tables.
The eSW download for the feeders starts automatically.
► Save the calibration data for the placement heads (except Twin Head) in the EEPROM (see
section 7.8).
► Calibrate the machine by performing the following steps:
► Calibrate the gantry axis (activate the options Y-axis: Encoder Alignment, Travel range,
X-axis: Parameterization, Y-axis: Mapping in the list).
► Perform PCB and head mapping.
► Start the production.
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Station Software 704.03 SP1 / Installation Manual Ausgabe 10/2011 Edition
3.3.2 X-series placement machines
► Install the 704.03 SP1 machine computer software for two-computer operation, see chapter 5.
► Install the Vision computer software, see chapter 6.
► Shut down the machine.
► Remove the tables.
► Switch on the machine again and perform the eSW download.
► Reboot the machine.
► Place the tables.
The eSW download for the feeders starts automatically.
► Save the calibration data for the placement heads in the EEPROM (see section 7.8).
► Start the production.
3.4 Upgrading from 701.xx software versions (X4I placement
machine)
► Download the SIPLACE_UpgradePreparation.exe file (directory Upgrade_Preparation) from the
installation CD and execute the file.
► Reboot the machine and perform an eSW download for the placement heads.
► Install the 704.03 SP1 machine computer software for two-computer operation, see chapter 5.
► Install the Vision computer software, see chapter 6.
► Shut down the machine.
► Remove the tables.
► Switch on the machine again and perform the eSW download.
► Reboot the machine.
► Place the tables.
The eSW download for the feeders starts automatically.
► Save the calibration data for the placement heads in the EEPROM (see section 7.8).
► Calibrate the nozzle changer.
► Calibrate the conveyor.
► Start the production.
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Station Software 704.03 SP1 / Installation Manual Ausgabe 10/2011 Edition
3.5 Upgrading from 60x software versions (X-series placement
machines)
By upgrading from 60x station software versions, a complete reinstallation/recalibration and mostly
also a hardware rebuilding will be necessary. For this, a corresponding upgrade package is
available, that can be installed by the SIPLACE Service if required.
– Ser.No. B001 – B325: cannot be upgraded to the 70x software.
– Ser.No. B326 – B599: can only be upgraded to the 70x software by a service team from
Munich.
– Ser.No. B600 – B751: Update of CAN node and upgrade of the C&P20 nozzle changer to the -
04 version required.
– As of Ser.No. B752 the software upgrade to the 70x software can be performed without any
hardware rebuildings.
In the following flowchart all steps are described that have to be performed for the upgrade. At a
glance, these are:
– Downloading the eSW file from the installation CD (directory Upgrade_Preparation) and
executing an eSW download for the placement heads (TQM) with CACCIA from a service PC
(not for C&P6/12 placement heads)
– Preparing Box PCs and hardware (see flowchart)
– Installing Windows XP Embedded (recommended) or Windows XP on both Box PCs
– Installing the 704.03 SP1 machine computer software for two-computer operation,
see chapter 5
– Installing the Vision computer software, see chapter 6
– Shutting down the machine
– If necessary, performing hardware rebuildings
– Removing the tables
– Switching on the machine again
– Performing an eSW download (see flowchart)
– Performing complete calibration with PCB and head mapping
NOTICE
It is also possible to send the mapping files that you have saved before to the SIPLACE
Service. The files will be converted and resent to you. If you re-import the converted
mapping files, no PCB/head mapping has to be performed.
– Starting the production
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