00900330-01_UM_ASM-ProcessLens_EN.pdf - 第9页

1 Introduction 1.1 Machine overview Instruction manual ASM ProcessLens 03/2021 9 1.1.2 Serial number of the machine The serial number of the machine can be found on the backside of the machine. Fig.3: Position of type p…

1 Introduction

1.1 Machine overview

8 Instruction manual ASM ProcessLens 03/2021

1.1.1 Machine description

ASM ProcessLens: 5D SPM

Fig.2: ASM ProcessLens - colors

ASM ProcessLens is a highly accurate and

extremely flexible 5D inline Solder Paste

Measurement (SPM) system. Developed

primarily for ASM ProcessExpert, it com-

bines optical 2D and 3D measurement tech-

nologies for outstanding measurement reli-

ability.

As a modern high-end 3D SPM system,

ASM ProcessLens measures the properties

of solder deposits using the Moiré fringe pro-

jection method, but with significant improve-

ments:

It projects the light with a special chip hold-

ing 8 million electronically controlled micro-

mirrors. The Digital Light Projector (DLP)

system adapted by ASM operates error-free

and with much more precision, flexibility and

speed than traditional 3D SPI systems with

piezo elements.

In short, ASM ProcessLens sets new bench-

marks in accuracy, flexibility, measurement

reliability, and speed.

The ASM ProcessLens solder paste inspec-

tion machines are available in two different

variants:

●

ASM ProcessLens Single-lane

●

ASM ProcessLens Dual-lane

The ASM ProcessLens is an inline solder paste inspection machine which visually measures 100%

of paste deposits on any given product in 3D and 2D and compares them to their expected volume,

X and Y position, area, mean height and shape.

It also checks for bridging between adjacent pads and coplanarity failures for a group of pads be-

longing to the same component.

This visual control is based on the stencil's Gerber data which contains all the apertures, their

shape, size, orientation and position, the fiducials, as well as the user-defined stencil thickness.

ASM ProcessLens measures and dynamically compensates the warpage within each PCB during

the inspection to keep the images in optimum focus by adjusting the height of the Z-axis accord-

ingly. The evolution and history of the printing process can be visualized through the SPC (Statist-

ical Process Control) package delivered with the machine.

ASM ProcessLens Single-lane machines have a one-stage single conveyor.

ASM ProcessLens Dual-lane machines have a three-stage dual conveyor. Synchronous inspection

can be performed with two boards loaded at the same time.

ASM ProcessLens together with ASM ProcessEngine pre-placement is a product called ASM

ProcessExpert which is a process tool to analyze stencil layouts and automatically stabilize, char-

acterize, proactively control and improve the printing process.

1 Introduction

1.1 Machine overview

Instruction manual ASM ProcessLens 03/2021 9

1.1.2 Serial number of the machine

The serial number of the machine can be found on the backside of the machine.

Fig.3: Position of type plate with serial number

1 Type plate

1.1.3 EU Declaration of Conformity

The product described in this manual is in accordance with the regulations and standards of the re-

spective EC Declaration of Conformity.

See also 8.1 "EU Declaration of conformity" [}87].

1.1.4 Use as prescribed

The product may only be used for the areas of application specified in the catalogues and technical

descriptions i.e. for solder paste and glue inspection of PCBs and may only be used together with

the third party devices and components recommended or approved by ASM Assembly Systems

Singapore Pte ltd. Use for a different or extended purpose is not prescribed.

In the case of incorrect usage, ASM Assembly Systems Singapore Pte ltd. will not assume liability

for any damage which occurs and will not guarantee the correct and proper function of machine

components.

Use as prescribed also includes compliance with all the instructions in the Instruction Manual.

1 Introduction

1.2 Qualification and training of personnel

10 Instruction manual ASM ProcessLens 03/2021

For the product to operate correctly and reliably, it must have been transported, stored, erected

and assembled correctly and must be operated and maintained with care.

1.1.5 Failure to use as prescribed

Failure to use the product as prescribed can result in both danger to life and limb and material

damage. For this reason, use other than as prescribed is expressly prohibited. In the case of

incorrect usage, ASM Assembly Systems Singapore Pte ltd. will not assume liability for any

damage which occurs and will not guarantee the correct and proper function of machine compon-

ents.

Use of the ASM ProcessLens machine other than as prescribed includes, for example:

●

Operation of the ASM ProcessLens machine with safety equipment deactivated or removed.

●

Use of ASM ProcessLens machine that has not been approved.

●

Use of unauthorized accessories and additional modules.

●

Use of the ASM ProcessLens machine by unqualified personnel.

●

Unclear allocation of electrical connecting cables to each machine and the installed options.

●

Persons standing on the cover plates and protective hoods.

1.1.6 Noise emissions

Max. noise emissions 78 dB (A)

1.1.7 Important notes on environmentally-friendly disposal of materials and

components

ASM ProcessLens machines are preferably manufactured using materials and parts that can be

easily separated and disposed of in an environmentally-friendly way.

NOTICE

The owner of the system has sole responsibility for the proper environmentally-friendly dis-

posal of machines, working materials, consumables and wear parts.

► Please observe your national statutory provisions for waste disposal and environ-

mental protection.

1.1.8 Electromagnetic compatibility (EMC)

ASM ProcessLens machines are designed and tested for professional use in industrial applica-

tions. Electromagnetic compatibility in terms of the emission of interference cannot be guaranteed

in any other environment.

1.1.9 Note on original ASM SMT Solutions accessories

► Only use original spare parts and authorized accessories from ASM Assembly Systems

Singapore Pte ltd. The use of other parts will affect safety and will invalidate the liability for

any consequential damage.

1.2 Qualification and training of personnel

Personnel used for operation, preventive maintenance, inspection and installation must hold the

relevant qualifications for the job. The user must keep tight control over their responsibilities, as-

signment and supervision. Any employee who does not have the relevant training must be trained

and given appropriate instruction. The instruction is to be given by trained and authorized person-

nel.