00900002-01_UM_ASM-ProcessLens_EN.pdf - 第5页

5 Instruction Guide ASM ProcessLens 02/2017 Table Of Contents 3.2.7 Solder paste inspection capabilities .. 52 3.2.8 Program generation specifications .. 52 4 Setting up and commissioning .. 53 4.1 Transport and de…

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4 Instruction Guide ASM ProcessLens 02/2017
Table Of Contents
2.2.4 Other Labels.. 29
2.2.4.1 Label - External grounding point.. 29
2.2.4.2 Label – Ground.. 29
2.3 Safety instructions for transporting the machine.. 29
2.4 Safety instructions for operating the machine.. 30
2.4.1 Safety instructions for closing the protective covers.. 30
2.4.2 Insertion of board into the input and output conveyor.. 31
2.4.3 ESD safety of machine.. 31
2.5 Safety features.. 32
2.5.1 Protective hood, doors and covers.. 32
2.5.2 Switches and buttons on the machine.. 34
2.5.2.1 Position of switches and buttons on the machine.. 34
2.5.2.2 Description of functions.. 35
2.5.2.3 Position of protective switch on the machine.. 37
2.5.3 EMERGENCY STOP loops and signaling circuit.. 38
2.5.3.1 EMERGENCY STOP loop structure.. 38
2.5.3.2 Description of the functions of the EMERGENCY STOP loops.. 38
2.6 Residual voltages and discharge times in the machine.. 38
2.6.1 Energy state of the machine after the EMERGENCY STOP button is pressed.. 38
2.6.2 Energy state of the machine after switching off the main power switch.. 39
2.6.2.1 Machine switched off at the main power switch and disconnected.. 39
2.7 Lock out and tag out procedure.. 39
2.7.1 Purpose and scope.. 39
2.7.2 Description.. 40
2.7.3 Testing.. 40
2.7.4 Responsibility and obligations.. 41
2.7.5 Training.. 41
2.7.6 Review.. 41
2.8 ESD Guidelines.. 42
2.8.1 What does ESD mean?.. 42
2.8.2 Important Measures to Protect Against Static Charging.. 42
2.8.3 Handling ESD Modules.. 42
2.8.4 Measurements and Modifications to ESD Modules.. 42
2.8.5 Dispatching ESD Modules.. 43
3 Machine description.. 45
3.1 Overview of the modules.. 45
3.1.1 Overview of assemblies.. 45
3.1.2 Inspection head.. 46
3.1.2.1 Description.. 46
3.1.3 PCB conveyor assembly.. 47
3.1.3.1 Description.. 47
3.1.4 Definition of PCB warpage.. 48
3.1.4.1 PCB warpage on the conveyor.. 48
3.1.4.2 Maximum PCB warpage allowed during processing of the board by ASM ProcessLens.. 49
3.2 Technical data.. 51
3.2.1 Dimensions and Setup Conditions.. 51
3.2.2 Center of Gravity.. 51
3.2.3 Electrical Ratings.. 52
3.2.4 Conveyor specifications.. 52
3.2.5 PCB specifications.. 52
3.2.6 Inspection capabilities.. 52
5Instruction Guide ASM ProcessLens 02/2017
Table Of Contents
3.2.7 Solder paste inspection capabilities.. 52
3.2.8 Program generation specifications.. 52
4 Setting up and commissioning.. 53
4.1 Transport and delivery configuration.. 53
4.1.1 Shipping packaging.. 53
4.1.1.1 Transporting environment condition.. 53
4.1.1.2 Shipping packaging dimensions.. 53
4.1.1.3 Weight of machine when ready for dispatch.. 53
4.1.2 Checking a delivery.. 54
4.1.3 Configuration when delivered.. 54
4.1.4 Transporting the machine in the crate.. 55
4.1.4.1 Services.. 55
4.1.4.2 Safety instructions.. 55
4.1.4.3 Means of transport.. 55
4.1.4.4 Forklift attachment points on the transport crate or pallet.. 55
4.1.5 Transporting the machine without a crate or pallet.. 56
4.1.5.1 Safety instructions.. 56
4.1.5.2 Means of transport.. 56
4.1.5.3 Forklift attachment points on the machine.. 56
4.1.5.4 Points that MUST be noted when transporting the machine.. 57
4.2 Infrastructure at the installation location.. 58
4.2.1 Recommendations for foundation quality.. 58
4.2.1.1 Maximum ground levelness.. 58
4.2.1.2 Machine weight and floor loading.. 58
4.2.2 Main power supply.. 58
4.2.2.1 Checking the main power supply.. 58
4.2.2.2 Power supply cable - specification.. 58
4.2.2.3 Mains connection - delivery configuration.. 59
4.3 Setting up the machine.. 60
4.3.1 Warning instructions.. 60
4.3.2 Lifting and transporting the machine with the forklift truck.. 61
4.3.3 Fitting attached parts.. 62
4.3.3.1 Checking and setting the protective cover switch.. 62
4.3.3.2 Fitting the tower lamp.. 62
4.3.3.3 Fixing the monitors.. 62
4.3.4 Tools and equipment.. 63
4.3.5 Adjusting the machine height.. 63
4.3.5.1 Presetting the height of the machine feet.. 64
4.3.6 Levelling the machine.. 65
4.3.7 Removing the corrosion protection from the guide rails.. 66
4.4 Commissioning the machine.. 66
4.4.1 Commissioning the machine at the installation site.. 66
4.4.2 Removing the shipping braces.. 67
5 Working with the machine.. 71
5.1 Controls and displays.. 72
5.1.1 Overview.. 72
5.1.2 Description.. 73
5.2 Switching on/off the ASM ProcessLens.. 75
6 Instruction Guide ASM ProcessLens 02/2017
Table Of Contents
6 Preventive Maintenance.. 77
6.1 Safety instructions.. 78
6.1.1 Safety instructions for hazardous substances.. 78
6.2 Maintenance tasks overview.. 79