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FK-9F98-34 XP Series T ype II T raining T ext for Service Engineers Edition 2.0 XP242E – Chapter 8 T ype II MTU Adjustment Page 8 of 18 10. At this position turn the tray stopper anti-clockwise so that it retract s and d…

FK-9F98-34 XP Series Type II Training Text for Service Engineers

Edition 2.0 XP242E – Chapter 8 Type II MTU Adjustment Page 7 of 18

8.10 Shuttle Clamping Position Adjustment

1. Turn I/O Y032: TrayPusherFwd OFF and Y033: TrayPusherBwd ON to retract the tray

pusher.

2. Temporarily set the U-axis to 529mm.

3. Turn the tray catch stopper (see chapter 2.5 “Setting the Plus Software Limits” for

location of the tray catch stopper) until the distance from the clamper to the plate is

14mm, as illustrated below:

14mm

4. Bring the T-axis to 3mm below the + limit and set the tray pallet jig in slot [41,42].

5. Bring the tray pallet jig to the position where the guide bar is most forward (see step 8.9).

6. Turn I/O Y033: TrayPusherBwd OFF, and Y032 TrayPusherFwd ON to push the tray jig

0.5mm forward. Afterwards turn Y032: TrayPusherFwd OFF, and Y033 TrayPusherBwd

ON to retract the tray pusher.

7. Bring the tray pallet jig to the tray origin position for slot [41,42]. To calculate the tray

origin position subtract 200mm from the [T_TrayOrg] position found in [Maintenance C] –

[Proper Data Editor] – [TRAY] – [T_TrayOrg]. 200mm represents the 50mm pitch

between slots, times the number of slots from the [T_TrayOrg] position, in this case 4.

8. Place a magnet on the tray pallet and set a dial gage to 0 on the magnet as shown

below:

9. Jog the U-axis in the direction of the – (minus) mechanical stopper until the tray pallet is

clamped.

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

8 – 7 CS Section

FK-9F98-34 XP Series Type II Training Text for Service Engineers

Edition 2.0 XP242E – Chapter 8 Type II MTU Adjustment Page 8 of 18

10. At this position turn the tray stopper anti-clockwise so that it retracts and does not

interfere with the shuttle clamper in the following step.

11. Jog the U-axis back until the magnet on the tray pallet contacts the dial gage and the dial

gage returns to zero.

12. At this position select [Maintenance C] – [Proper Data Editor] – [Tray] –

[U_ShuttleClampPos] – [Direct Servo Input] to save the current servo count in proper

data.

13. Finally turn the tray catch stopper clockwise until it just contacts the clamper roller. Light

lock the tray catch stopper lock nut at this position.

8.11 Tray Catch Stopper Adjustment

1. For this adjustment do not use the tray pallet jig (Z9631DEPJ3740) because it

interferes. Use a normal tray pallet instead.

2. Set a tray pallet in slot [51,52].

3. Select [Manual Operation] – [Tray Operation] – [Tray height measurement].

4. After tray height measurement is complete select slot [51,52] – [Move Elevator] to go

to the tray transference position for that slot.

5. Set a dial gage to 0 on the tray pallet as shown in the photo:

6. Move the tray pallet forward by selecting [Manual Operation] – [Tray Operation] –

[Advance Shuttle].

7. Retract the tray pallet by selecting [Manual Operation] – [Tray Operation] – [Shuttle

Retract].

8. At this position the dial gage should read 0 +/- 0.1mm. If not adjust and lock the tray

catch stopper.

9. After adjusting the stopper so that the dial gage reads 0 +/- 0.1mm, advance and

retract the tray pallet again and confirm the dial gage reading is within tolerance.

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

8 – 8 CS Section

FK-9F98-34 XP Series Type II Training Text for Service Engineers

Edition 2.0 XP242E – Chapter 8 Type II MTU Adjustment Page 9 of 18

8.12 Tray Catch Original Position Check Sensor Adjustment

1. Jog the U axis to the [U_ShuttleClampPos] + 3.43mm.

2. Loosen the sensor bracket and find the position that the sensor just comes ON, then lock

the sensor a further 0.5mm in the ON direction.

“TrayCatchOrgPo” Sensor

3. Confirm the sensor operation with I/O: X030 TrayCatchOrgPo.

8.13 U-axis Interlock Sensor Adjustment

1. Put the tray pallet jig and two of the “three step jigs” in the U axis as shown below:

Interlock Sensor

Tray Height

check Sensor

“Three step jig” Z9631DEPJ3750

2. Adjust the height of the interlock sensor receiver and transmitter so that “X033

UaxisInter” is OFF when step 1 of the jig is in line with the sensor, and ON

when step 3 of

the jig is in line with the sensor.

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

8 – 9 CS Section