XP Type II 工程师培训手册 (2.0).pdf.pdf - 第78页

FK-9F98-34 XP T ype II Series T raining T ext for Service Engineers Edition 2.0 XP142E – Chapter 6 Proper Dat a Measurement s Page 19 of 30 6.15 Measuring the Maximum Nozzle Height 1. Equipment: Lever type dial gage (0.0…

FK-9F98-34 XP Type II Series Training Text for Service Engineers

Edition 2.0 XP142E – Chapter 6 Proper Data Measurements Page 18 of 30

6.14 Measuring Z0

1. Equipment: Lever type dial gage (0.01mm). Plate jig (AJPJ-0060). Nozzle jig

(A5706ADEAJ8100).

2. Refer to the piston height measurement results recorded in chapter 3.3, to identify the

highest piston.

3. Move the highest piston to the front of the machine and install the nozzle jig on the

piston.

4. Clamp the plate jig in the main conveyor.

5. Inch the nozzle jig above the plate jig and then press the emergency stop button to cut

the 200v power supply to the servos.

6. Set the Q axis pusher to 0 degrees and align the pusher and piston.

7. Manually descend the Z-axis until the nozzle jig contacts the plate jig.

8. Set the dial gage on the nozzle jig and then raise the Z-axis until the dial indicator starts

to move. This point is Z0.

Plate jig

JPJ-0060

Pickup height measuring

nozzle jig (A5706ADEAJ8100)

9. Select [Maintenance C] – [Proper Data Editor] – [Machine Origin] – [Z Board Surface] –

[Direct Servo Input] to save the current Z-axis counter value to proper data.

10. Note: components higher than 0.3mm are all placed at Z0. The spring in the nozzle

cushions the contact between component and panel during placement. Components with

heights of 0.3 or less are placed at Z0 – (minus) 0.3mm.

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

6 – 18 CS Section

FK-9F98-34 XP Type II Series Training Text for Service Engineers

Edition 2.0 XP142E – Chapter 6 Proper Data Measurements Page 19 of 30

6.15 Measuring the Maximum Nozzle Height

1. Equipment: Lever type dial gage (0.01mm).

2. Refer to the piston height measurement results recorded in chapter 3.3, to identify the

highest piston.

3. Move the highest piston to the front of the machine.

4. Set the Q axis pusher to 0 degrees and align the pusher and piston.

5. Set the dial gage on the piston tip.

0.1mm

6. Lower the Z-axis and use the dial indicator to find the point where the pusher and piston

first contact.

7. Raise the Z-axis 0.1mm from this point and select [Maintenance C] – [Proper Data Editor]

– [Nozzle Position] – [Z_NzlPosZH] – [Direct Servo Input] to save the current Z-axis

counter value to proper data.

8. Rotate the Q axis pusher to confirm that at this height there is no interference between

the nozzle pistons and the pusher.

9. Once this proper data item has been input it is safe to use the “Retract Head” command

in the [Production] screen.

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

6 – 19 CS Section

FK-9F98-34 XP Type II Series Training Text for Service Engineers

Edition 2.0 XP142E – Chapter 6 Proper Data Measurements Page 20 of 30

6.16 Reset Cylinder

1. Select [Maintenance A] – [I/O Check] – [Y01F ResetCylinder] – ON to raise the reset

cylinder.

2. Confirm that the clearance between the reset cylinder and the vacuum/air blow pins is

within the range 0 to 0.50mm. This clearance is non-adjustable, so if outside of the

range, please contact Fuji.

Sensor Adjustment

1. Select [Maintenance A] – [I/O Check] – [Y01F ResetCylinder] – OFF to lower the reset

cylinder.

2. Place a 1.0mm feeler gage between the reset cylinder and the vacuum/air blow pins.

3. Select [Maintenance A] – [I/O Check] – [Y01F ResetCylinder] – ON to raise the reset

cylinder making sure that the 1.0mm feeler gage remains between the reset cylinder and

the Vacuum/air blow pins. Take care not to trap your fingers when carrying this out.

4. Select [Maintenance A] – [I/O Check] – [X012 ResetCylUpChk] so that the sensor status

can be monitored.

5. Loosen the reset cylinder sensor bracket bolts and lower the sensor until it comes ON,

then raise it until it just comes OFF. Lock the sensor bracket at this position.

6. Lower and then raise the reset cylinder and confirm that with the 1.0mm feeler gage in

place the reset cylinder sensor does not come ON.

7. Remove the 1.0mm feeler gage and raise the reset cylinder, confirm that the reset

cylinder sensor is ON at this position.

Reset

linde

1.0mm feeler gauge

Sensor

turns On

Sensor turns

OFF

Insert the 1.0mm feeler gauge. When the

reset cylinder is up, the upper limit check

sensor should turn Off. And sensor

should turn On when the 1.0mm feeler

gauge is removed.

Reset Cylinder

Fuji Machine Mfg. Co., Ltd. Okazaki

SMT Equipment Quality Assurance Dept.

6 – 20 CS Section