XP Type II 工程师培训手册 (2.0).pdf.pdf - 第87页
FK-9F98-34 XP T ype II Series T raining T ext for Service Engineers Edition 2.0 XP142E – Chapter 6 Proper Dat a Measurement s Page 28 of 30 6.25 Conveyor Wid th Changer 1. Equipment: lever type dial gage (0.01mm). Width …
FK-9F98-34 XP Type II Series Training Text for Service Engineers
Edition 2.0 XP142E – Chapter 6 Proper Data Measurements Page 27 of 30
8. Bring the nozzle jig above the parts gage and descend the Z-axis until the nozzle jig
almost contacts the parts gage.
9. Place a dial gage on the nozzle jig and use this to determine the point where the nozzle
jig first contacts the parts gage.
10. Select [Z_JigPickPos] – [Direct Servo Input] to save the current Z-axis counter value to
proper data.
6.24 Matrix Data
1. Equipment: glass gage for matrix measurement (A5704DEAJ14013).
2. Note that the matrix data measurement should be carried out when the machine is cold,
otherwise the results will not be reliable. Fuji recommends that the machine is not used
for at least two hours prior to the measurement.
3. Clamp the matrix measurement glass gage approximately 110mm from the main
conveyor right end.
Approx. 110mm
Main conveyor right end
Glass gauge for matrix data
(A5704DEAJ1013)
4. Because the glass gage is 5mm thick the main lifter upper limit sensor will not come ON
when the gage is clamped. As a result it is necessary to interrupt the upper limit sensor
with a piece of paper tape.
5. Select [Maintenance A] – [Jog] – [Fiducial camera] – and display the cross hairs on the
screen.
6. Center the fiducial camera on the last dot in the bottom left hand corner of the glass gage
and record the Y-axis counter value.
7. Move the fiducial camera until it is centered on the last dot in the bottom right hand
corner of the glass gage. Compare the current Y-axis counter value with that recorded in
step 6. The difference in value should be within 0.5mm. This ensures that the X-axis and
the glass gage are parallel.
8. With the fiducial camera still centered on the last dot in the bottom right hand corner of
the glass gage select [Maintenance C] – [Matrix data measurement] – and set the
acceleration rate to 1.0 before selecting [Start].
9. The measurement will take approximately 1 hour to complete. Matrix data measurement
is designed to compensate for minute discrepancies in the straightness of the X and Y-
axis ball screws. The measurement is performed in the factory prior to machine shipment
and is not normally performed again.
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
6 – 27 CS Section
FK-9F98-34 XP Type II Series Training Text for Service Engineers
Edition 2.0 XP142E – Chapter 6 Proper Data Measurements Page 28 of 30
6.25 Conveyor Width Changer
1. Equipment: lever type dial gage (0.01mm). Width defining mark bracket height
adjustment jig (A9531DEPJ1250).
2. Set the jig adjacent to the width defining mark bracket on the adjustable rail.
Flatness should be
within 0.05mm
Set the dial to “0”
Height jig
3. Set the dial gage to 0 on the reference side of the jig and slide it across the width defining
mark bracket.
4. Adjust the height of the bracket so that it is the same height as the jig (tolerance +/-
0.05mm). The flatness of the bracket should be within 0.05mm.
5. Set the conveyor width to approximately 100mm.
6. Select [Maintenance A] – [Jog] – [Fiducial] – and display the cross hairs on the screen.
7. Center the fiducial camera on the glass gage station fiducial mark and record the X-axis
counter value at this position.
8. Inch the fiducial camera in the Y direction until the width defining bracket comes into view,
then center the camera on the width defining mark.
9. Record the X-axis counter value at this position and subtract this figure from the X axis
counter value recorded in step 7. This value is the “ConvWidthMarkDiffX” proper data.
10. Select [Maintenance C] – [Proper data editor] – [Others] – [ConvWidthMarkDiffX] – and
manually input the figure calculated at step 9.
11. In the following example the ConvWidthMarkDiffX would be 1mm:
X-axis counter:
135.000 mm
ConvWidthMarkDiffX
X-axis counter:
136.000 mm
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
6 – 28 CS Section
FK-9F98-34 XP Type II Series Training Text for Service Engineers
Edition 2.0 XP142E – Chapter 6 Proper Data Measurements Page 29 of 30
12. Set the conveyor width to minimum, then select [Manual Operation] – [Conveyor Width
adjustment] – [Measure Speed] – [START]. After the calibration is complete press [YES]
to save the results in proper data (ConvWidthMtrSpeed).
13. Once speed measurement is complete input a board width and select [Move] – [START].
The conveyor automatically moves to this board width.
14. Select a board with the same width as that input in step 13 and place it in the conveyor.
The board should fit smoothly into the conveyor, and there should be a clearance of
0.5mm between the conveyor and board. If not it is necessary to measure an offset.
15. Use the conveyor width changer inching tabs to change the conveyor width until the
clearance between board and conveyor is 0.5mm then select [Measure Offset] –
[START]. After the calibration is complete press [YES] to save the results in proper data
(ConvWidthOffset).
Fuji Machine Mfg. Co., Ltd. Okazaki
SMT Equipment Quality Assurance Dept.
6 – 29 CS Section