np134 mechanical reference-1.1e.pdf.pdf - 第9页

Safety Guidelines Fuji machines are designed and pr oduced with safety as one of our main considerations. However , even a perfectly designed machine can be damaged, or someone can still be injured if the user does not f…

Contents – List of Current Pages

Edition 1.1 vi NP-134E/134ME Mechanical

Part 3 Maintenance

1. Cleaning................................................................(Edition 1.0) ......3-1-1

1.1 Cleaning the Nozzle (Weekly) .........................................................................3-1-1

1.2 Cleaning the Filter Inside the Nozzle Sleeve of(Weekly).................................3-1-2

1.3 Cleaning the Nozzle Fluorescent Seal (Monthly).............................................3-1-3

1.4 Emptying the Reject Parts Box (Every 8 Hours)..............................................3-1-4

1.5 Cleaning the Parts Camera Prism (Monthly)...................................................3-1-5

1.6 Emptying the PFU Waste Tape Box (Every 2 Hours)......................................3-1-7

1.7 Cleaning the Filter Regulator (Monthly)...........................................................3-1-8

1.8 Cleaning the Inside of the Machine (Weekly)..................................................3-1-9

1.9 Cleaning the Nozzle Shaft (Every 1000 Hours).............................................3-1-10

1.10 Cleaning the Y-axis Motor Cooling Fan Filter (Monthly)..............................3-1-12

Cleaning Check Points ........................................................................................3-1-13

2. Lubrication.............................................................(Edition 1.1) ......3-2-1

Precautions During Lubrication..............................................................................3-2-1

Types of Lubricants ...............................................................................................3-2-1

Grease Gun Kit......................................................................................................3-2-2

Lubrication Instructions..........................................................................................3-2-3

2.1 XY-Robot Lubrication (Y-axis LM Guide).........................................................3-2-4

2.2 In-conveyor Lubrication ...................................................................................3-2-5

2.3 Out-conveyor Lubrication.................................................................................3-2-6

2.4 Main Conveyor Lubrication..............................................................................3-2-7

2.5 Head Index Lubrication....................................................................................3-2-8

2.6 Nozzle Station Lubrication...............................................................................3-2-9

2.7 Z-axis Lubrication ..........................................................................................3-2-10

2.8 PFU’s Tape Cutter Lubrication ......................................................................3-2-11

2.9 PFU’s Caster Lubrication...............................................................................3-2-12

Lubrication Check Points.....................................................................................3-2-13

3. Replacing Consumable Parts................................(Edition 1.0) ......3-3-1

3.1 Replacing Nozzles...........................................................................................3-3-1

3.2 Replacing the Nozzle's Fluorescent Seal ........................................................3-3-2

3.3 Replacing the Mark Camera Lamp..................................................................3-3-4

3.4 Conveyor Belt Replacement............................................................................3-3-5

3.5 Parts Camera UV Lamp Replacement ............................................................3-3-7

3.6 Replacing the Filter Regulator.........................................................................3-3-9

3.7 Replacing the Vacuum Pump (Every 1000 Hours)........................................3-3-10

3.8 Replacing the PFU Photo Link Board Fuse...................................................3-3-12

4. Adjustment............................................................(Edition 1.0) ......3-4-1

4.1 Adjusting the Conveyor Sensor Delay Times..................................................3-4-1

Part 4 Setup

1. Leveling the Machine............................................(Edition 1.0) ......4-1-1

2. Connecting the Air.................................................(Edition 1.0) ......4-2-1

3. Electric Power Supply & Transformer Wiring........(Edition 1.0) ......4-3-1

4. Connecting the Data Cable...................................(Edition 1.0) ......4-4-1

Safety Guidelines

Fuji machines are designed and produced with safety as

one of our main considerations. However, even a

perfectly designed machine can be damaged, or someone

can still be injured if the user does not follow the safety

rules. It is the responsibility of the user to make sure all

safety rules are followed during operation and

maintenance.

Be sure to read these safety rules before operating the

machine. Keep this manual close to hand when

operating the machine.

1. About Symbols

To avoid injury to persons and damage to the machine, Fuji employs a number of messages

and symbols that are used in manuals and on the machines. Be sure you understand the

meanings of these symbols before reading the manual.

Hazard warnings are divided into the following three classes:

Safety Guidelines

Edition 1.1 1 NP-134E/134ME Mechanical

DANGER

The hazard or unsafe practice will cause severe injury or

death.

WARNING

The hazard or unsafe practice may cause severe injury or

death.

CAUTION

The hazard or unsafe practice may lead to personal injury

or damage to the machine.

To distinguish the type of hazard, the following symbols are used in combination with the

ones above.

Hazard Alert

A triangle is used to draw your attention to a hazard. The symbol inside the

triangle indicates the nature of the hazard (in this case electrical shock).

Prohibition

A circle with a diagonal line inside is used to draw your attention to an

operation that is prohibited. The symbol inside the circle indicates the nature

of the operation (in this case disassembly).

A circle with an exclamation mark is used to draw your attention to a

mandatory action. In other words, you are required to carefully carry out the

given instructions.