Infinity EX Rail System Module.pdf - 第24页

INFINITY EX RAIL S YSTEM M ODULE CALIBR ATIONS 15.2 4 Technical Reference Manual Chapter Issue 2 Jan 04 CALIBRA TION S Board T ransport Belt Speed The front and rear board transport belts (feed er belts) are driv en inde…

INFINITY

RAIL SYSTEM MODULE

ADJUSTMENTS AND SETTINGS

Chapter Issue 2 Jan 04 Technical Reference Manual 15.23

NOTE

If any of the rail widths are out of tolerance do not adjust the rails, adjust the

position of the rail home position sensor and recheck.

9. Using a suitable test board, with the rail width programmed to the board size,

select Cycle Board on Belts.

10.Select Run and ensure the board runs through the entire length of the rail

system for 10 complete cycles, without jamming or excessive clicking of the

board edges.

NOTE

If any jamming occurs investigate the position of the board/snugger clamps, mid

rails and the green inserts at the rail ends before repeating the check.

Rail Shock

Absorber Setting

1. Ensure the machine is powered down.

2. Using feeler gauges, check that a gap of 2.5mm - 3mm exists between the

top of the plunger and the shock absorber body. Alternatively use a 2.5mm

and 3mm allen key as a Go, No Go Gauge.

3. Repeat Step 2 for the three other rail shock absorbers.

4. If adjustment is necessary, slacken the lock nut.

5. Rotate the shock absorber body as required, clockwise to reduce the gap,

anti-clockwise to increase the gap.

6. Check the gap is between 2.5mm - 3mm.

7. Repeat Steps 5 and 6 until the correct dimension is achieved

8. Tighten the lock nut.

9. Recheck the gap is still within limits.

INFINITY

RAIL SYSTEM MODULE

CALIBRATIONS

15.24 Technical Reference Manual Chapter Issue 2 Jan 04

CALIBRATIONS

Board Transport

Belt Speed

The front and rear board transport belts (feeder belts) are driven independently

by two variable speed motors. Inevitably one motor drives faster than the other

motor. It is necessary to calibrate these motors so that they drive at the same

speed in either direction. Non-compliance of this calibration could cause boards

to jam in the machine or uneven wear in the rails or transport belts.

WARNING

LETHAL VOLTAGE. DANGEROUS VOLTAGES EXIST IN THIS

EQUIPMENT. ENSURE ALL ELECTRONIC COVERS AND MAIN

MACHINE COVERS ARE FITTED BEFORE OPERATING THIS

EQUIPMENT.

The speed of both feeder belt motors is controlled by a MultiMove card situated

in the machine control enclosure and utilizes Pulse Width Modulation (PWM).

This is achieved by controlling the period of the 'ON' control pulse provided by

the MultiMove control card. The pulse repetition rate is fixed at 125Hz.

Feeder motor speed is measured using a tachometer on the input or output pulley

and adjusted by using the Belt Speed Calibration Page in the machine diagnos-

tics.

NOTE

For belt speed calibration set up see Calibration Procedure of this section. For

detailed information on access and use of the diagnostics module refer to the

Diagnostics chapter of the User manual.

Motor speed software parameters is listed in the following table:

Calibration

Procedure

1. In Diagnostics, select Rail System.

2. Select Belt Speed Calibration, the following window is displayed:

Name Maximum Minimum Default Increment

Front L to R Speed 64000 0 32000 1

Rear L to R Speed 64000 0 32000 1

Front R to L Speed 64000 0 32000 1

Rear R to L Speed 64000 0 32000 1

SEMI 2

Belt Speed Calibration

FRONT L TO R SPEED

FRONT R TO L SPEED

REAR L TO R SPEED

REAR R TO L SPEED

50000

63999

INFINITY

RAIL SYSTEM MODULE

CALIBRATIONS

Chapter Issue 2 Jan 04 Technical Reference Manual 15.25

3. Using a tachometer fitted with the surface speed test wheel, positioned on the

input or output pulley of the front belt motor, measure the speed of the motor

left to right. Adjust the motor speed using Incr./Decr. to achieve a speed of

29 - 31 metres/min.

4. Using Next repeat Step 3 for front right to left motor speed.

5. Select Next use a tachometer fitted with the surface speed test wheel,

positioned on the input or output pulley of the rear belt motor, measure the

speed of the motor left to right. Adjust the motor speed using Incr./Decr. to

achieve a speed of 29 - 31 metres/min.

6. Using Next repeat Step 5 for rear right to left motor speed

7. Select Save, the speed of the front and rear belt motors are now saved in the

machine configuration file.

8. Select Exit.

9. Select Exit.

10.Select Exit.