cab_products_electronic_industry.pdf - 第7页

7 30 ° 0,8 -1,5 max. 0,3 min. 0,25 3 0° 0,8 - 3,2 max. 0,8 min. 0,25 FR4 27 2 1 ,5 34 34 40 0...40 1 0° 1 0° Protr uding co mpone nt s nee d a re ces se d linear bla de. Cont ac t u s, if re quire d The mille d groove ma…

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PCB separator MAESTRO 4S

MAESTRO 4S separates both small and large PCBs

quickly and economically without stress.

Key features:

- Blade distance to be entered on the operation panel

is set motor-driven.

- Up to nine programs to be stored

- Separation length to be continuously adjusted via limit switches

- In terms of a preventive blade maintenance,

the cutting performance is displayed.

By traversing the milled groove once, tensile and compressive

stresses can cause damage to sensitive components located close

to the groove. A second traverse and simultaneous readjustment

of the blade distance already reduces stresses considerably.

The quality of the assembled PCBs improves signicantly.

Technical data 4S/450 4S/600

Separation method Component side Circular blade

Solder side Linear blade

Operation path-optimized, motor-driven

Separation speed 300, 500 mm/s, to be switched

Materials FR4, aluminum

Component height Component/solder side up to 34 mm

Separation length up to 450 mm up to 600 mm

Support table depth 200 mm

Programming

Start Traverse to initial position

Programs 9

Separation steps 1 - 5

Blade distance 0.9 - 0.05 mm

Key button Unlock program selection

Performance display up to 99 km

DEL Step reset

Power switch ON/OFF

Foot switch START separation

Safety switch E-stop

Power supply 100 - 240 VAC, 50/60 Hz

Emmission

sound pressure level

LpA < 70 dB (A)

Temperature / Operation

+ 10 - 35°C / 10 - 85 %

humidity Stock

0 - 60°C / 20 - 80 %

not condensing

T r a n s p o r t

– 25 - 60°C / 20 - 80 %

Width x Height x Depth 702 x 434 x 425 mm 852 x 434 x 425 mm

Weight 38 kg 46 kg

Approvals CE, FCC Class A

Pos. Part no. Wear parts

8930509.001

8936615.001

8936614.001

8933394.001

8933682.001

Circular blade

Blade protection

Linear blade 450

Linear blade 600

Part no. Product

8936800

8936800.520

8936745

8936745.520

PCB separator MAESTRO 4S/450

PCB separator MAESTRO 4S/450/alu

PCB separator MAESTRO 4S/600

PCB separator MAESTRO 4S/600/alu

Scope

of delivery

PCB separator

Power cable Type E+F, length 1.8 m

Foot switch

Allen key 2 mm

Support table including assembly kit

Dial gauge

Operator's manual DE/EN

Dial gauge

In order to separate without

stress and to achieve a long

service life, the circular and

linear blades have to be guided

along the entire separation.

The dial gauge setting and regu-

larly checking the parallelism

is assembled to the carriage.

Material: FR4 1.5 mm

Residual thickness approx. 0.6 mm

cut 1 cut 2

single cut

µm/m

200

150

100

- 50

- 100

30°

0,8 -1,5

max. 0,3

min. 0,25

30°

0,8 - 3,2

max. 0,8

min. 0,25

FR4

27 21,5

3434

400...40

10°

Protruding components

need a recessed linear blade.

The milled groove may be interrupted by cutouts.

Accessory

Conveyor belt

to deposit separated PCBs individually and further

transport them aside. The speed adapts to the size of the PCB.

Incoming PCBs are detected by a light barrier and the belt stops.

Technical data 450 600

Conveyor belt material antistatic

Direction of movement to the right

Belt speed 5, 6, 7, 8, 9 m/min

Light barrier to be activated to stop the belt moving

Vertical distance

to the linear blade

5 - 17 mm

PCB depth up to 200 mm

Belt width 170 mm

Length 1,200 mm 1,350 mm

Power supply 100 - 240 VAC, 50/60 Hz

Temperature / Operation

+ 10 - 35°C / 10 - 85 %

humidity Stock

0 - 60°C / 20 - 80 %

not condensing

T r a n s p o r t

– 25 - 60°C / 20 - 80 %

Weight 14 kg

Approvals CE, FCC Class A

Part no. Product

8931240 Conveyor belt 450

Lieferumfang Power cable Type E+F, length 1.8 m

Assembly kit

Operator's manual DE/EN

PCB separator MAESTRO 4S

Separating aluminum

To separate aluminum with MAESTRO 4S,

special adjustment is needed for the standard circular blade.

For information see the operator's manual

Component height

Outside dimensions increased

aer separation: typically 0.2 mm

Aluminum PCBs are manufactured in various alloys.

Sample PCBs added to a request help with adjusting

the circular blade and optimizing the cutting geometry.

alu

PCB separator MAESTRO 5L

It can be used economically when large quantities

of milled PCBs have to be separated.

Up to 15 PCBs arranged next to one another can be separated

simultaneously. 310 mm is the maximum passage width.

The distances and the number of circular blades are adapted

to the PCB. Solid and precisely manufactured blade shas ensure

smooth PCB separation. The hardened and ground and titanium-

coated circular blades achieve a high running performance.

PCBs are inserted to the guide manually or are fed automatically

by a loader resp. an external conveyor belt. When separated,

the PCBs are deposited on the built-in conveyor belt.

A SMEMA interface provided, installation in an assembly line

is possible (for information see the operator's manual).

With the help of a base frame vertically adjustable, MAESTRO 5L

can be adapted to any application. A possibility to connect

an extraction and lter device is in preparation.

Technical data

Separation method Component side Circular blade

Solder side

Circular blade

Operation motor-driven

Separation speed 100 - 220 mm/s

to be set in ten steps

PCB length

light barrier activated

light barrier deactivated

100 - 570 mm

up to 2,000 mm

PCB width up to 310 mm

Residual o-cut width at least 3 mm

Component height Component side up to 30 mm

Solder side

up to 10 mm

Number of circular blades up to 16 per blade sha

Programming

Display - Separation speed

- Separation length

resp. number of PCBs

Control buttons - Start, Stop, Reverse

Programming button - Separation speed setting

Monitoring

- Detection of separation length

- Accumulation

before / behind the blades

- Conveyor belt nally stopping

Interfaces - external start / stop

- SMEMA (round, 14 pins)

Power supply 230/115 VAC, 50/60 Hz

Temperature / Operation

+ 10 - 35°C / 10 - 85 %

humidity Stock

0 - 60°C / 20 - 80 %

not condensing Transport

– 25 - 60°C / 20 - 80 %

Width x Height x Depth 440 x 750 - 1,000 x 1,100 mm

Weight 63 kg

Approvals CE, FCC Class A

Part no. Product

8934520

893xxxx

PCB separator MAESTRO 5L

neither circular blade or protective cover

The blade sha has to be ordered separately.

It is assembled to the device and adjusted

ex factory by the manufacturer.

Blade sha assembled

Device-specic parts

Scope of delivery PCB separator, base frame

Power cable Type E+F, length 1.8 m

Service tool

Warning light

Auxiliary device for blade sha

Rest, entirely

End piece for extraction

Operator's manual DE/EN

Part no. Wear parts

8934803.001 Circular blade, width 8 mm

893xxxx.001 Circular blade, customer-specic

Outside dimensions increased

aer separation: typically 0.2 mm

The milled groove

may be interrupted by cutouts.

30°

0,8 - 3,2

max. 0,8

min. 0,25