MR-Conveyor-Maintenance-Guide.pdf - 第31页

EN - 0034 Rev. F MR Conveyor Maintenance G uide 31 3/12/2024 Con vey or Comp onents P ar ts List Part Number Description 300076 6” Timing Belt 256180 9” Timing Belt 300075 11” Timing Belt 256643 15” Timing Belt 300074 17…

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EN-0034 Rev. F MR Conveyor Maintenance Guide 29
3/12/2024
Non-Routine Maintenance
Drive Post Replacement
Procedure For Belt Drive Models:
1) Unplug power to Conveyor.
2) Remove the Motor Cover.
3) Remove the Covers and the Product Guide.
4) Remove the Collar Clamp (See Page 11).
5) Remove the Drive belt (See Page 13).
6) Pull the Drive Side Pulley and Passive Side Pulley away from the Rails and off
of the Drive Posts.
7) Remove the Drive Post(s).
8) If necessary, use a 10-32 tap to re-tap the Drive Post hole(s). Tap from the
outside of the Rail towards the inside.
9) Inspect the 10-32 hole, if the hole will not allow the Drive Post to be securely
and squarely attached to the Rail, the Rail will have to be replaced.
10) Place a small amount of “Loctite 242” onto the threads of the new Drive Post
(s) and tighten onto the Rail(s).
11) Slide the Passive Side Pulley and the Drive Side Pulley (with Timing Belts)
onto the Drive Posts.
12) Attach the Drive Belt (See Page 13).
13) Assemble the Collar Clamp (See Page 11).
14) Replace the Product guide.
15) Hand Power the Conveyor (See Page 8).
16) Replace the Covers.
17) Hand Power the Conveyor.
18) Replace the Motor Cover.
19) Turn on the Conveyor.
EN-0034 Rev. F MR Conveyor Maintenance Guide 30
3/12/2024
Non-Routine Maintenance (cont.)
Rail Replacement-Belt Drive or Direct Drive
Procedure:
1) Unplug power to the Conveyor.
2) Remove the Cover and the Product Guide.
3) Remove the Collar Clamp (See Page 11) for Belt Drive Models.
4) If you are replacing the Drive Side Rail, remove the Drive Belt (See Page 13).
5) For Belt Drive Models, slide the Drive Side Pulley or the Passive Side Pulley
off of the Drive Post (Depending upon which Rail is being replaced).
6) For Direct Drive Models, remove the Motor and Drive Shaft, (See Page 16,
Steps 1-8)
7) Remove the 4-40 x 7/8” SHC Screws that hold the Rail to the Spacer Plates.
8) Remove the Rail.
9) Transfer the Roller Assemblies (Rollers, Pulleys and Shafts) to the new Rail.
10) Tighten the Roller Assemblies with a Torque wrench set at approximately 32
in/lbs.
11) Place a small amount of Loctite onto the threads of the Drive Post.
12) Tighten the Drive Post to the Rail.
13) Attach the new Rail to the Spacer Plates.
14) Replace the Timing Belt(s) as follows:
a) For the Passive Side Timing Belt, See Page 17.
b) For the Drive Side Timing Belt on Chain or Belt Drive models,
See Page 18.
c) For the Drive Side Timing Belt on Direct Drive models,
See Pages 19, Steps 10-19. Skip the remaining steps.
14) Reattach the Collar Clamp (See Page 11) for Belt Drive Models.
15) Reattach the Product Guide .
16) Hand Power the Conveyor (See Page 8).
17) Reattach the Cover.
18) Hand Power the Conveyor.
19) Turn on the Conveyor.
EN-0034 Rev. F MR Conveyor Maintenance Guide 31
3/12/2024
Conveyor Components Parts List
Part Number Description
300076 6” Timing Belt
256180 9” Timing Belt
300075 11” Timing Belt
256643 15” Timing Belt
300074 17” Timing Belt
300073 22” Timing Belt
300072 30” Timing Belt
300071 35” Timing Belt
300070 39” Timing Belt
300069 48” Timing Belt
300068 60” Timing Belt
300020 Drive Belt, BD Motors
Abbreviation Key
BD Belt Drive
DD Direct Drive
PR Powered Rail
IC Internal Control Card
EH Edge Handling Components
Additional Support:
Contact Quickdraw Systems if you have any questions or need parts that aren't listed on
this page.
Phone: 1-800-473-8837 or (952) 935-6921
Fax: (952) 933-5803
E-mail: Info@qdraw.com
*300078 Spacer Plate (Conveyor widths 2.50” and wider)
254547 DC Variable Speed Motor/Gearbox (10W)
404357 External Motor Control Card
257517 Internal Motor Control Card
257665 Motor Ribbon Cable, IC
300084 Roller Shaft, Standard
300088 Drive Post
300107 Edge Handling Shaft
300108 Edge Handling Pulley
300163 Std. 10 Watt Motor Modified for DD Conveyors.
300020 Drive Belt
300184 Motor Pulley (BD)
400678 Edge Handling Roller, Machined
404357 Mounted D-Drive 730 (730BDC)
502919 Passive Side Assembly.
504009 4” Connectorized Ribbon Cable
504010 10’ Connectorized Motor Cable
504218 10’ Controls Enclosure Cable
504692 Turnaround Pulley Assembly
504731 Double Flanged Pulley, EH
504734 DD Coupling, Oldham
504745 DD Pulley Assembly
504750 PR Drive Assembly, DD
504916 Drive Assembly, BD
505230 PR Drive Assembly, BD
505232 PR Drive Assembly, BD, EH
800639 20’ High Flex, IC Cable
801251 20’ High Flex, External Drive Cable
990908 Motor Signal Cable, IC
990909 15’ IC Cable
300000-ACE Slip Roller, Standard
300085-PFPE Pulley, Standard
*300077 Spacer Plate (1.50” to < 2.50” CW)
*300078 Spacer Plate (Conveyor widths 2.50” and wider)
*300079 1 Piece Collar Clamp
*300080 1 Piece Collar Clamp (1.50 to < 2.50)
*300081 Collar Clamp (Conveyor widths 2.50” and wider)
*300083 Collar Clamp Guard (Conveyors 2” and wider.)
*300118 Drive Shaft (Coupled DD)
*400084 Collar Clamp (Conveyor widths over 6”)
504751 PR Drive Assembly, DD, EH
*Contact Quickdraw Systems for exact part numbers
for various width and length driven components.