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1 Introduction User Manual HS-50 1.10 Setting up the placem ent system Software Version SR.501.xx 12/99 Issue U S 32 t I I t 1.10.2 T ransport configuration and transport ation The following compone nts are not installed…
User Manual HS-50 1 Introduction
Software Version SR.501.xx 12/99 Issue US 1.10 Setting up the placement system
31
t IIt
1.10 Setting up the placement system
1.10.1 Transport dimensions
The placement system mounting kit (A) on the input side can be dismantled for transportation pur-
poses, which will reduce the width of the machine from 2380 mm to 1960 mm. 1
1
Fig. 1.10 - 1 Dimensions of the placement system during transportation and setting up
A Mounting kit which can be dismantled for transportation purposes. 1
B Points for attaching the fork-lift truck (fork length 2500 mm) 1
1
The PCB conveyor height is 830 mm ± 15 mm (or 952.5 mm ± 15 mm in accordance with the
SMEMA standard). The height specifications for the machine will change accordingly. 1
1 Introduction User Manual HS-50
1.10 Setting up the placement system Software Version SR.501.xx 12/99 Issue US
32
t IIt
1.10.2 Transport configuration and transportation
The following components are not installed when the placement system is delivered from the fac-
tory: 1
– keyboards
– monitors
– fault indicator lamps and
– component tables
Å Install the dismantled components for commissioning.
Å Use a fork-lift truck to transport the placement system:
– minimum fork length 2000 mm if the mounting kit is dismantled.
– minimum fork length 2500 mm if the mounting kit is still fitted.
Å Attach the fork-lift truck only at the indicated points.
1.10.3 Quality of the foundation
Å Ensure that
– you set up the placement system on a firm and non-vibrating foundation.
– the load bearing capacity per unit area of the foundation is greater than 1000 kg/m².
1.10.4 Compressed air supply
– The pressure of the compressed air supply must be 6.5 bar min.
– The compressed air must conform to the above specification.
This can be achieved with 1
– oil-free compressors, e.g. Atlas, Copco type ZR4
– compressed air washer/driers
– micro-filters, series X, e.g. from Zander
1.10.5 Power supply
– The power socket must be fused with the following fuse ratings:
3x32A for 3x204VAC 1
3x32A for 3x230VAC 1
User Manual HS-50 1 Introduction
Software Version SR.501.xx 12/99 Issue US 1.10 Setting up the placement system
33
t IIt
3 x 16 A for 3 x 380 VAC 1
3 x 16 A for 3 x 400 VAC 1
3 x 16 A for 3 x 415 VAC 1
1.10.6 Setting up the placement system
Å Raise the placement system using the fork-lift truck and adjust the feet until there is a gap of
830 mm (952.5 mm SMEMA height) between the top edge of the PCB conveyors and the bot-
tom edge of the feet.
Å Leave a gap of 1 to 3 mm between the PCB conveyors of the placement system.
Å Use a cord pulled tight to ensure that all the placement systems are exactly in line with one
another.
Å Adjust each placement system using a spirit level with an accuracy of 0.02 mm/m.
Å Lock the feet in position.
Å Check the placement system again using the spirit level and correct the settings, if necessary.
CAUTION
Make sure that you remove all the shipping braces from the placement system. 1
Å Fit any components that were dismantled for dispatch.
Å Connect all the electrical and pneumatic lines.
RISK OF DEATH
The electrical connection work MUST be carried out only by appropriately trained and certi-
fied personnel. 1