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Assembly instructions MTC2 and Component docking unit on SIPLACE HF and X-se ries Edition 07/2009 74 2.2 Requirement s 2 Component trolley for S-tape feeders: This is not permitted in combination with a C&P20 he ad! …
Assembly instructions MTC2 and Component docking unit on SIPLACE HF and X-series
Edition 07/2009
73
2 MTC2 and component docking unit
on SIPLACE HF and X-series
2.1 Functional description
These instructions contain a description of the installation of the component trolley (docking unit)
and MTC2 (Matrix Tray Changer 2). 2
For disassembly of the MTC2 or component trolley (docking unit), the working step
s must be car-
ried out in reverse order. 2
It is assumed that no MTC or component trolley is docked. 2
2
2
For SIPLACE HF, only installation of the component trolley HF (S-tape feeders) or MTC2 is pos-
sible.
2
2
On X-series machines, instead of the MTC2, both the component table X (for X-tape feeders) as
well as the HF-series component trolley (for S-tape feeders) can be used.
2
2
Note head configuration:
If a change is made to the C&P20 head, only the comp
onent docking unit X-series can be used.2
Assembly instructions MTC2 and Component docking unit on SIPLACE HF and X-series
Edition 07/2009
74
2.2 Requirements
2
Component trolley for S-tape feeders:
This is not permitted in combination with a C&P20 head! Crash risk! 2
2
– MTC on a 1-gantry placement area:
The current MTC2 slide-in framework up to FS 02 can only be mounted at locations 2 and 4.
– MTC on a 2-gantry placement area:
This can only be mounted in the X-series with SW 60
3 and slide-in framework (03009963-) with
FS 03.
– MTC at a 1-gantry placement area:
The current MTC2 pull-out frames up to FS 02 can only be fitted at location 2 and 4.
– MTC at a 2-gantry placement area:
This can only be fitted in the X-series with software version 603 and pull-out frames
(
03009963-) with FS 03.
– The C&P 20 placement head cannot be used with the MTC.
– In the 1-gantry placement area with MTC, the head can o
nly be fitted in the top position. The
installation height is monitored during the head reference run.
– Crash risk: When
the CPP head is used with the MTC, the travel range must also be re-
stricted. You should therefore order 2x the extension for
the Y axis stop (item no.: 03075963-
01 "Adaptation, Y axis stop, MTC“).
– Cras
h risk: When the CPP head is used with the MTC, the "notched base“ positioning aid on
the pull-out frame of the MTC must also be replaced. You should therefore order 2 x item no.:
03010773-02 "Notched base“. The new notched base is 103 mm high.
A pull-out frame with the FS04 does not require further conversion.
– When the CPP head is used with the MTC, the crash ligh
t barriers on the MTC's feed axis must
be fitted in the bottom position. Read the "MTC2 on component trolley docking unit X-S" as-
sembly instructions (item no. 00194725-xx).
– If the CPP is in the high position in conjunction
with the MTC, the lowest pick-up height is 1.5
mm from the top edge of the PCB when the shortest nozzle (9 mm) is used. Interference edges
on the trays should also be taken into account.
– Software: None
Assembly instructions MTC2 and Component docking unit on SIPLACE HF and X-series
Edition 07/2009
75
2.3 Safety instructions
WARNING 2
Comply with the higher ranking "Safety Instructions" in Chapter "Operational Safety" in the User
Manual and Service Manual. 2
The placement machines SIPLACE are powered by mains voltage.
Portions of the system are therefore conducting da
ngerous electricity, inside the machine even
while the master switch is turned off.
Death, serious injury or considerable damage may result if these automatic placement systems
a
re handled incorrectly.
After you have properly carried out the shut-
down of the operating system:
Before all work the machine must be turned off at the
main switch and isolated from the mains. In
addition, the compressed air supply must be turned off at the main valve of the compressed air
unit in the machine base and the compressed air lines must be bled by actuating the needle valve
at the compressed air unit.
Danger: For anyone wearing a heart pacemaker it is not permitted to work near linear motors, as
d
escribed in detail in the User Manual and the Service Manual, Chapter "Special Safety Instruc-
tions when working in vivinty of powerful magnetic fields" .
Obey the applicable accident prevention regulations, DIN
standards and special safety codes of
your country at all times. DIN EN 60204 must be adhered to during all work inside the machine
base.
Follow the instructions regarding residual voltages in Chapter "Operational Safety".
Comply with regulations on ESDs (see Chapter "Operational Safety").
During the work of retrofitting secure the machine conscientiously against other personnel and
p
revent it from being turned back on without authorization, as described in the User Manual in the
chapter "Locking the Machine...".
There is additional, higher risk of accident when working with the SITEST program.
The SITEST program is only to be started by personnel who are authorized to do so. 2
2
2.3.1 Definitions
2
Please note
2
2
2
Caution
2