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Caution: Failing to comply with the action suggested in a “Caution” will lead to a serious injury or a machine damage. (A “serious injury” means an in jury, scald, or electric shock, not r equiring a long-term hospital t…

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About This Manual
This Operation Manual is designed as a comprehensive reference for mounter operation. It
describes the mounter’s operation features and its use.
Note: The MMI
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windows shown in this manual may slightly differ from yours depending on
your specific machine configuration or your machine revision level.
Features
z This manual is organized based on functional categorization. For each categorized
operation feature, detailed explanation and associated tips are provided.
z Special terms are footnoted for aid of understanding.
z Index at the end of the manual makes topic finding quick and easy.
Typographical Conventions
This manual uses various typographical conventions as listed below:
Menu: Sequential menu selection to access a particular menu is shown in descending
order, with > separating each menu:
Example: Edit>Program>File>BoardData
Action: Shows steps to perform a certain task.
Window: Describes items appearing in an MMI window. A very long item name may be
abbreviated with trailing ....
Example: Shows an example.
Note: Describes associated tips that call for attention.
[ ]: Tab titles and sub-titles in an MMI window are enclosed in these brackets.
< >: Buttons in an MMI window are enclosed in these brackets.
“ ”: User entries to an MMI window are enclosed in double quotations.
: Control switches on the mounter panels are enclosed in a box.
z An especially important point is highlighted as shown in the below typography:
Component image data is created based on its packaging state. Therefore, view
division direction, horizontal or vertical (except four-view process), must be
selected based on the component packaging direction.
z Dangerous operations are noted in the following two levels:
Warning:
Failing to comply with the action suggested in a “Warning” will lead to a fatal injury or death.
(A “fatal injury” means an injury, scald, electric shock, or bone fracture, leading to a persisting
aftereffect, also means one requiring a long-term hospital treatment as an inpatient or
outpatient.) An example of a warning statement follows:
When performing teach entry in which driving axes are allowed to move,
do not stick head, hands, or other parts of the body inside the mounter.
Serious injury can result. Also make sure non-operators are a safe
distance from the machine.
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MMI: Man-machine interface. Hardware and associated software that govern the connection between a man
and a machine and help them exchange data reliably. In this manual, it exclusively refers to the dedicated
application software to control the iMS series mounter.
Warning
Caution:
Failing to comply with the action suggested in a “Caution” will lead to a serious injury or a
machine damage. (A “serious injury” means an injury, scald, or electric shock, not requiring a
long-term hospital treatment as an inpatient or outpatient.) An example of a caution statement
follows:
Before starting teach entry, make sure no foreign obstacles are left in the
mounter or tray feeder. Otherwise, costly machine damage can occur.
Note: The MMI window shown in this manual may slightly differ from the MMI window of your
mounter depending on the installation condition of optional devices.
Caution
Safety Guidelines
To prevent injury or machine damage in use of the mounter, follow the safety guidelines stated
below:
General
Operation and maintenance of the mounter must only be carried out by personnel who have
completed training provided by us or those having the same level of knowledge and skills.
Before moving the machine to another site, connecting cables, replacing machine components
or performing repairs, make sure that the power and air supply are turned OFF. Transporting
them without power and air turned OFF may result in electric shock, machine damage or
injury.
To prevent electric shock and machine damage, never touch terminals of electric components
when the power is on.
To prevent electric shock, ground the mounter.
Press immediately the emergency stop switch when the machine operates improperly.
To prevent electric shock, do not operate the mounter with wet hands.
Operation
The heads and drive axes inside the mounter operate at fast speeds. Never put your hands,
head or any part of your body into the mounter during operation. Doing so may result in
injury.
Be sure to use dummy feeders to fill the feeder stations to prevent the operator's hands from
getting into the mounter when it is in operation.
To prevent electric shock and machine damage, do not operate the mounter with live parts
exposed.
To prevent electric shock and machine damage, do not touch parts in the control unit.
Turn off the Main Switch, if power failure occurs, to prevent sudden restarting that may cause
personal injury or machine damage.
Teach entry in use of the mouse allows the driving axes to move according to the mouse
movement. When teaching, do not stick head, hands, or other parts of the body inside the
mounter. Serious injury can result. Also make sure non-operators are a safe distance from the
machine.(Chapter 2 > Teach Entry)
ANC operation allows a head to move. When using this menu, do not stick head, hands, or
other parts of the body inside the mounter. Serious injury can result. Also make sure
non-operators are a safe distance from the machine. (Chapter 5 > Image Data Creation Support
Tool > Setting Nozzles to Heads) (Chapter 9 > ANC Initial Setting)
When choosing <Move Pallet> button in the Teach dialog box, do not stick head, hands, or
other parts of the body inside the mounter. Serious injury can result. Also make sure
non-operators are a safe distance from the machine. (Chapter 5 > Tray Library)
When pressing Start
switch, do not stick head, hands, or other parts of the body inside the
mounter. Serious injury can result. Also make sure non-operators are a safe distance from the
machine. (Chapter 9 > Running a Job )
Line search allows the driving axes to move. When performing line search, do not stick head,
hands, or other parts of the body inside the mounter. Serious injury can result. Also make sure
non-operators are at a safe distance from the machine. (Chapter 9 > Line Search (ASJ))
The Axis menu allows the specified motor, conveyor, or tray feeder pallet to move. When
executing axis movement via this menu, do not stick head, hands, or other parts of the body
Warning