M6_ServiceManual_e.pdf - 第18页

1 Installation 1-10 Removal of Rust Inhibiting Grease At packing and shipping, a large amount of grease is applied on the surface of each ball-screw and linear guides on X/Y/S axes in order to prevent rust. As each axis …

1 Installation

1-9

Supplementary Explanation for Installation

When setting up a production line, level adjustment and line positioning of the machine may be carried out

at the same time. However, to fine-adjust the machine position with the machine level, i-PULSE

recommends that the machine be roughly positioned to the production line first, and then be leveled and

positioned accurately using the following four sets comprising a hydraulic jack and plates.

ACTION:

① Apply grease between base plates 1 and 2 for lubrication purposes.

② Place a plate set near each machine jack-up point (four points).

③ Place a jack on each plate set and jack up the machine.

④ Adjust each jack so that the machine is level.

⑤ Fine-adjust the position of the machine while the machine is jacked up. (The machine can be moved

lengthwise and crosswise with help of grease applied between the plates.)

NOTE: The hydraulic jacks must satisfy the following requirements.

Allowable load: 1.5 tons or higher

Hook size: 100mm or more (stroke)

Part Name

Part No. Remark

PLATE,BASE LG0-M8911-00X For plates 1 and 2

Hydraulic jack

Base plate 1

Base plate 2

Apply grease

between the

lates.

Hook stroke

1 Installation

1-10

Removal of Rust Inhibiting Grease

At packing and shipping, a large amount of grease is applied on the surface of each ball-screw and linear

guides on X/Y/S axes in order to prevent rust. As each axis moves excess grease is gradually removed from

their surface and a proper amount of grease remains as a lubricant.

For this reason, when these axes are moved at installation, the extra grease may be built up on ball-screw

nuts, on linear guide sliders, and both ends of each axis. If you run the mounter at high speed (production)

without wiping it away, the grease may be scattered around due to centrifugal force and vibration, and that

may stick to cameras, sensors, or a board.

Please perform a warm-up at low speed once the origin is acquired after installation, and wipe off any

excess grease as necessary.

The mounter may not function properly when grease sticks to the sensors

and the cameras.

ACTION:

① Check and remove any board and tools from inside of the mounter, and perform origin acquisition.

② Select Main Menu> Manual> Warm Up.

③ Select Warm-up & Self-diagnostics> Setting.

④ Select [XY-axes] and set up the parameters as follows.

1: Have a check mark on

“Execute Warm-up of XY-axes”.

2: Move the scroll bar and set

“Axis Speed” at 10%.

3: Have a check mark on XY and S

under “Axis”.

4: Have a check mark on

“Entire Area Check“ under “Range”.

NOTE: It is not necessary to have

check marks on the other parameters.

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1 Installation

1-11

⑤ Disable all the parameters in other tab fields than [XY-axes]. Remove a check mark on each

parameters in [Conveyer], [Head], [Board Clamp], [ANS], [Feeder Bank], and [Lamp & Buzzer] (tabs

may vary due to mounter’s option settings.) in order to carry out only the selected parameters in

[XY-axes].

⑥ Select [Execute] and click <Ageing>.

When [Execute] tab is selected, the <Execute> button and the<Ageing> button are found at the

bottom of the window. Clicking the <Execute> button enables to perform warm-up only a single

cycle and sufficient ageing is not carried out.

⑦ Continue ageing for 5 to 10 minutes.

After 5 to 10 minutes, click the <Stop> button to stop ageing.

⑧ Wipe off excess grease.

Use a unwoven cloth to wipe off excess grease which is built up on ball-screw nuts, on linear guide

sliders, and both ends of each axis.

NOTE: Refer to Chapter 3 Mechanical Section for the location of each axis.

⑨ Check to be sure that the excess grease has not been scattered around.

Make sure the excess grease has not been stuck on sensors, cameras, conveyer and its belts, and ANC.

When it has been stuck on these parts, remove it with unwoven cloth.

NOTE: Refer to Chapter 3 mechanical Section for more detail in cleaning of camera lenses and a scan mirror.

Ageing Button

Execute Tab