00900068-02_SM_ASM_ProcessLens_EN.pdf

ASM ProcessLen s Single - lane Service Manual 03/2020 Edition

ASM ProcessLens Single-lane

Service Manual

03/2020 Edition

All names identified by ® are registered trademarks of the ASM Assembly Systems GmbH & Co. KG. The

remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes

could violate the rights of the owner.

We have reviewed the contents of this publication to ensure consistency with the hardware and software

described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the

information given in this publication is reviewed regularly and any necessary corrections are included in

subsequent editions.

ASM Assembly Systems Singapore Pte Ltd Item-no.: 00900068-02

535 Yishun Industrial Park A

ASM Tech-Park Building 2

Singapore 768775

www.asm-smt.com

ASM ProcessLens Single-lane 03/2020 Edition

Contents

1 Introduction 5

1.1 Introduction Safety instructions .......................................................................... 5

1.1.1 Conventions for the use of safety instructions ................................................... 5

1.1.2 Safety Instructions for Working with Strong Magnetic Fields ............................. 6

1.1.3 Safety Instructions for the Power Supply (Without SMPS) ................................. 6

1.1.4 Residual voltages and discharge times in the machine ...................................... 7

1.1.4.1 Energy state of the machine after the EMERGENCY STOP button is pressed .. 7

1.1.4.2 Energy state of the machine after switching off the main power switch .............. 7

1.1.4.3 Machine switched off at the main power switch and disconnected .................... 7

1.1.5 Safety Instructions for the Gantry ...................................................................... 8

1.1.6 Safety Instructions on Hazardous Materials ....................................................... 8

1.1.7 Classification of the Optical Systems ................................................................. 8

1.1.7.1 Classification of the Camera Systems ............................................................... 8

1.2 Lock out and tag out procedure ......................................................................... 8

1.2.1 Purpose and Scope ........................................................................................... 8

1.2.2 Description ........................................................................................................ 8

1.2.3 Testing .............................................................................................................. 9

1.2.4 Responsibility and obligations ......................................................................... 10

1.2.5 Training ........................................................................................................... 10

1.2.6 Review ............................................................................................................ 10

1.3 Other Instructions ............................................................................................ 11

1.3.1 Environmentally-Friendly Disposal of Materials and Components ................... 11

1.3.2 Use of Original SIPLACE Accessories and Spare Parts .................................. 11

1.3.3 Information about This Service Manual ........................................................... 11

1.3.4 ESD Guidelines ............................................................................................... 11

.3.4.1 Definition of ESD ............................................................................................. 11

1.3.4.2 Important Measures to Protect Against Static Charging ................................... 12

1.3.4.3 Handling ESD Modules ................................................................................... 12

1.3.4.4 Measurements and Modifications to ESD Modules .......................................... 12

1.3.4.5 Dispatching ESD Modules ............................................................................... 12

1.3.5 Validity of Document ....................................................................................... 12

1.3.6 Release History ............................................................................................... 13

1.3.7 SIPLACE on the World Wide Web (WWW) ..................................................... 13

1.4 Staff Qualifications and Training ...................................................................... 13

1.5 Abbreviations .................................................................................................. 14

2 General 15

3 ASM ProcessLens 16

3.1 Changing the spare parts ................................................................................ 16

3.1.1 List of all spare parts ....................................................................................... 16

3.2 Changing the optical head ............................................................................... 17

3.2.1 Check the calibration of the optical head ......................................................... 19

3.3 Changing the low Ringlight assembly .............................................................. 20

3.3.1 Change the low Ringlight board ....................................................................... 22

3.4 Change the high Ringlight assembly ............................................................... 23

3.4.1 Change the high Ringlight board ..................................................................... 24

3.4.2 Check the function of the low ring light and the high ring light .......................... 25

3.5 Change the DLP left and right controller .......................................................... 26

3.5.1 Replacing the DLP module .............................................................................. 28