00900068-02_SM_ASM_ProcessLens_EN.pdf - 第11页
ASM Proces sLens Single - l ane 03/2020 Edit ion 11 1.3 Other Instruc tions 1.3.1 Environmentally - Frie ndly Disposal of Materials a nd Components SIPLACE products are m anufactur ed using only m aterials a nd parts tha…
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1.2.4 Responsibility and obligations
– It shall be the responsibility of the maintenance and service personnel to make sure this
procedure is adhered to.
– It shall be the responsibility of the maintenance and service personnel’s immediate supervisor
to instruct his personnel on this procedure.
– It shall be the responsibility of the Safety Officer with assistance from the Safety Committee,
Health Service Department, and the various managers and Vice-presidents to administer the
lock out/tag out procedure.
1.2.5 Training
– Staff training:
● The safety regulations require training for every individual. Of course, not every employee is
exposed to the same degree of danger or is involved with lock out/tag out as others are. So
extensive training is not necessary for everyone.
● To determine how much training to provide for each worker, the employees are divided into
three groups. Each group has its own level of training.
– Authorized employees:
● These workers actually install the locks and tags and do the preventive maintenance or service
work. So they must know the most about controlled energy. First, they must be able to
recognize all energy sources and measure the amount of energy. Authorized employees must
look for energy sources out of the realm of the obvious. These energy sources include
electrical, mechanical, hydraulic, pneumatic, chemical, thermal and gravitational. Once these
workers can recognize all energy sources they must be taught how to isolate, control, and
release the energy without any risk.
– Affected employees
● These are workers who operate the machinery or equipment that may be de-energized. Other
employees who may be affected include those who work in an area that contain equipment that
may be locked/tagged out. These employees have to be instructed about the nature of the
energy control program. They must know why lock out/tag out is important, what tags and locks
look like and why they must not remove tags or locks.
– All others
● As the name implies, any employee who is not affected or authorized fits into this category.
These employees include office personal, managers, and upper management. Although they
do not have a direct relationship to the machinery being locked or tagged, they have to receive
some training.
● To evaluate the lock out/tag out procedure, the safety department will conduct periodic
inspections. As part of the inspection the safety department will document that all facets of the
procedure are followed. The safety department will follow up with formal classroom review or
retraining of the lock out/tag out procedure.
1.2.6 Review
This procedure will be reviewed and amended as required, and at least once a year.
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1.3 Other Instructions
1.3.1 Environmentally-Friendly Disposal of Materials and Components
SIPLACE products are manufactured using only materials and parts that can be easily separated
and disposed of in an environmentally-friendly way.
NOTICE
Observe the applicable regulations
The company operating the system has sole responsibility for the proper,
environmentally-
friendly disposal of machines, working materials, consumables and wear
parts.
► Please observe your national statutory provisions for waste disposal and
environmental protection.
1.3.2 Use of Original SIPLACE Accessories and Spare Parts
Only use original spare parts and authorized accessories. The use of other parts will affect safety
and will invalidate the liability for any consequential damage.
1.3.3 Information about This Service Manual
WARNING
Additional qualifications required
The service work described in this manual may only be performed by specially trained
service technicians, with appropriate qualifications and expertise.
1.3.4 ESD Guidelines
1.3.4.1 Definition of ESD
Almost all of the modules in use today are equipped with highly integrated MOS blocks and
components. The manufacturing techniques used mean that these electronic components are
extremely sensitive to overvoltage and thus to electrostatic discharge.
The abbreviation for such modules is "ESD"(Electrostatic Sensitive Device).
This is used internationally, although the German abbreviation "EGB" may
also be seen. The following symbol on cabinet rating plates, racks or
packaging indicates that components which are sensitive to electrostatic
discharge have been used and thus that the modules concerned are also
touch-sensitive
ESDs can be destroyed by voltages and power levels that are far below the level that can be
perceived by humans. Such voltages occur if a person touches a component or module without
earthing themselves. Components that are exposed to such overvoltages do not generally appear
to be defective immediately - incorrect behavior starts after the component or module has been in
operation for some time.
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1.3.4.2 Important Measures to Protect Against Static Charging
► Most plastics can easily become charged and must therefore be kept away from at-risk
components.
► Always ensure that people, the workplace and packaging are safely earthed when handling
electrostatic sensitive components.
1.3.4.3 Handling ESD Modules
Do not touch electronic modules unless it is absolutely essential to do so in order to carry out other
work. If it is necessary, make sure that you do not touch the pins or printed conductors when you
pick up flat modules.
Do not touch components unless
● You are constantly earthed by an ESD wrist strap or
● You are wearing ESD shoes or ESD shoe earthing strips on an ESD floor.
Always discharge yourself before you touch an electronic module. To do this, simply touch a
conductive and earthed object immediately before you touch the module (such as unpainted parts
of a switch cabinet, a water pipe, etc.).
Do not allow modules with chargeable and highly insulating materials to touch one another, e.g.
plastic films, insulating table surfaces or items of clothing made from synthetic fibers.
Always place the modules on a conductive surface (table with an ESD coating, conductive ESD
foam, ESD bag or container).
Do not bring modules near visual display units, monitors or televisions. Keep them at least 10 cm
away from the screen.
1.3.4.4 Measurements and Modifications to ESD Modules
Measurements of the assemblies may only be taken if
● The measuring device has been grounded (e.g. via protective conductor) or
● The measuring head of the potential-free measuring device has been briefly discharged before
measurement (e.g. touching blank metal control unit housing).
► Always use an earthed soldering iron if you carry out any soldering work.
1.3.4.5 Dispatching ESD Modules
► Always store modules and components in conductive packaging (e.g. metallized plastic bags or
metal sleeves) and dispatch them in conductive packaging.
► If the packaging is not conductive, place the modules in a conductive envelope before
packaging. Use conductive foam rubber, ESD bags, domestic aluminum foil or paper, for
example. NEVER use plastic bags or film.
► If the module has integral batteries, ensure that the conductive packaging does not touch or
short-circuit the battery terminals and, if necessary, first cover the terminals with insulating tape
or material.
1.3.5 Validity of Document
This document contains service work instructions for the ASM ProcessLens machine.
The manual focuses on describing mechanical service work.
Please refer to the circuit diagram folder for any electrical checks.