1OM-1603-006_w.pdf - 第52页
Contents Cont-3 Page 1OM-1603 4. Surface Mounting Mechanism ........................................................ 1- 36 4.1 PCB Input ............................................................................... 1- …
Contents
Cont-2
Page
1OM-1603
1102-005
Chapter 1 About the Machine
1. What is the modular mounter? .......................................................1- 1
1.1 Location of Each Unit ..............................................................1- 1
1.2 Main Features .........................................................................1- 2
2. Name and Function of Each Section ..............................................1- 4
2.1 Appearance of Machine ..........................................................1- 4
2.2 Mechanism for User Protection ..............................................1- 6
2.2.1 [EMERGENCY STOP] Switches ...................................1- 6
2.2.2 Feeder Ready Switches and Cover Lock Switches .......1- 7
2.2.2.1 Feeder Ready Switches ........................................1- 8
2.2.2.2 Cover Lock Switches .............................................1- 9
2.2.3 Cover Section ................................................................1- 10
2.3 Mechanism for Operations ......................................................1- 12
2.3.1 Power Breaker ...............................................................1- 12
2.3.2 Light Tower ....................................................................1- 14
2.3.3 Auxiliary Lamps .............................................................1- 15
2.3.4 Operation Section ..........................................................1- 16
3. Mechanism for Surface Mounting ..................................................1- 20
3.1 Location of Related Units ........................................................1- 20
3.2 PCB Transfer Section (PCB Input and Output Sections) ........1- 21
3.3 PCB Positioning Section .........................................................1- 22
3.4 X/Y Beam Section ...................................................................1- 23
3.5 Placement Head Section ........................................................1- 24
3.5.1 High-speed Head ...........................................................1- 24
3.5.2 Multi-Functional Head ....................................................1- 25
3.6 PEC Recognition Section .......................................................1- 26
3.7 Nozzle Stocker (Housing) Section ..........................................1- 27
3.8 Cart Installation Section ..........................................................1- 28
3.8.1 Bank Feeder Change Cart .............................................1- 29
3.9 Component Recognition Section ............................................1- 31
3.9.1 Front Lighting Recognition System ................................1- 33
3.9.2 Front Lighting Recognition System
(For BGA Components) ...........................1- 34
3.9.3 Back Lighting Recognition System ................................1- 35
Contents
Cont-3
Page
1OM-1603
4. Surface Mounting Mechanism ........................................................1- 36
4.1 PCB Input ...............................................................................1- 37
4.2 PCB Positioning ......................................................................1- 37
4.3 PEC Recognition ....................................................................1- 38
4.4 Component Supply .................................................................1- 38
4.5 Component Picks ....................................................................1- 38
4.6 Component Recognition .........................................................1- 39
4.7 Component Placement ...........................................................1- 41
4.8 PCB Output .............................................................................1- 41
5. Various Functions ...........................................................................1- 42
5.1 PEC Recognition Function ......................................................1- 42
5.2 Functions related to Component Picks and Placement ..........1- 42
5.2.1 Automatic Feeder Axis Adjustment Function .................1- 42
5.2.2 Pickup Position Automatic Teaching Function ...............1- 42
5.3 Functions related to Component Replenishment ....................1- 43
5.3.1 Alternate Feeder Function (Mode) .................................1- 43
5.3.2 Automatic Recovery Function ........................................1- 43
5.3.3 Component Remainder Management Function .............1- 43
5.3.4 Splicing Function ...........................................................1- 43
Chapter 2 Operation Windows
1. Starting ...........................................................................................2- 1
1.1 TOP Window ...........................................................................2- 2
1.2 Select Login User ...................................................................2- 3
1.2.1 Login Procedure ............................................................2- 4
2. Operation Windows ........................................................................2- 5
2.1 Control Menu ..........................................................................2- 8
2.2 Recognition Window ...............................................................2- 10
2.2.1 Recognition Window in Normal Operation .....................2- 10
3. Entry of Each Parameter ................................................................2- 14
3.1 How to enter numerical values ...............................................2- 14
3.2 How to enter a string of characters .........................................2- 15
4. Exiting from the System Program ..................................................2- 16
4.1 Logout .....................................................................................2- 16
4.2 Power OFF .............................................................................2- 17
4.3 Locking the Power Breaker .....................................................2- 19
1102-005
Contents
Cont-4
Page
1OM-1603
Chapter 3 Outline of Automatic Operation
1. Automatic Operation ......................................................................3- 1
1.1 Inspections before Automatic Operation .................................3- 2
1.1.1 ConrmationofPowerSupply .......................................3- 2
1.1.2 ConrmationofAirPressure ..........................................3- 2
1.1.3 ConrmationofCoverSection .......................................3- 3
1.1.4 SafetyConrmationofMachineSurroundings ..............3- 4
1.2 Preparation before Automatic Operation ................................3- 5
1.2.1 Power ON ......................................................................3- 5
1.2.2 Preparation for Components .........................................3- 6
1.2.3 Preparation for PCBs .....................................................3- 6
1.3 Start of Automatic Operation ...................................................3 7
1.3.1 Starting the System Program ........................................3- 7
1.3.2 Login Operation .............................................................3- 8
1.3.3 "Product" Window ..........................................................3- 9
1.3.3.1 Work during Automatic Operation ..........................3- 11
2. Pattern Program Change ...............................................................3- 12
2.1 Outline of Program Change Operation ...................................3- 12
2.2 Preparation for Program Change Operation ...........................3- 13
2.2.1 Preparation for Component Library ...............................3- 13
2.2.2 Creation of Pattern Program for Production Model .......3- 13
2.2.3 Registration of Pattern Program
for Production Model .......3- 13
2.2.4 Preparation for Feeders .................................................3- 14
2.2.5 Replacement of Bank Feeder Change Cart ..................3- 16
2.2.6 How to Use the Feeder Set Jig ......................................3- 18
2.2.6.1 Tape Feeder Attachment ........................................3- 19
2.2.6.2 Tape Feeder Detachment .......................................3- 21
2.3 Program Change Operation ....................................................3- 22
2.3.1 Selection of Run Mode ..................................................3- 22
2.3.2 Selection of Operation Mode .........................................3- 23
2.3.3 Setups for PCB Support Pins and Conveyor Width .......3- 24
2.3.4 Preparation for Vacuum Nozzles ...................................3- 24
2.3.5 ConrmationofPCBTransferandPositioning ..............3- 28
2.3.6 ConrmationofComponentPickupPosition .................3- 30
1108-006